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ArburgXVision 7: The Perfect Service – Quick Help When It Counts

Arburg X Vision 7: The Perfect Service – Quick Help When It Counts

  •  Seventh live broadcast: a spotlight on reliable and high-quality service
  •  Digitalisation: save time and money with 24/7 services
  •   Machine capability: preventive maintenance for consistently high part quality

The perfect service – quick help when it counts Confident and to the point – viewers were in capable hands as the Arburg experts explained everything you need to know about service, including the latest service features and practical tips to achieve huge time and cost savings, in this interactive, online TV episode. Viewers were able to actively participate in polls or ask the studio questions via chat. Lars Langner, Director After Sales Service, and Uwe Klumpp, head of Product Training, featured as the guest Arburg experts, sharing their broad expertise. Benjamin Gnegel and Tobias Feigenbutz from the trainer team at Product Training were live on site at the Arburg Training Center, providing valuable practical tips on maintenance and upkeep of machine capability.

The episode focussed on digital services, efficient maintenance and servicing, reliable machine technology and well-trained staff – all of which are requirements for avoiding standstills and ensuring reliable and efficient production of high-quality plastic parts. Interactive polls To ensure downtime is reduced to a minimum, you need expert assistance and quick delivery of spare parts. This was highlighted in our interactive poll, which showed that customer service and spare parts are our customers’ number one priority. For 59 per cent of German participants and 66 per cent of international participants, reliability is the most important factor in terms of service, while speed constitutes perfect service for 40 and 33 per cent, respectively. The German viewers in particular considered a digital service offering to be important (37 per cent) or even very important (56 per cent), while all respondents believe that machine capability is a requisite for the dependable production of plastic parts.

Perfect service is all about attitude
Perfect service is all about attitude! – this was the key assertion from Lars Langner. With over 480 Service employees globally, whose mission is to assist customers around the world, Arburg is a reliable partner in all service matters. For Arburg, it all comes down to a simple yet effective concept: produce locally and act globally. The service Made by Arburg; is based at a central development and production location: thanks to our expertise and an in-house production quota of over 60 per cent, we can manufacture almost every spare part here in Lossburg – and not only standard wear parts at that, but also our printed circuit boards, for example. This allows for a high degree of flexibility and is unique in mechanical engineering. The first pick ratio, i.e. orders that go out on the same day, is over 90 per cent. The supply of spare parts is thus guaranteed.

Lars Langner believes that high-quality technology also plays a crucial role in service. By way of example, he referenced the planetary roller screw drive, a central feature underpinning the performance of the Allrounder, contributing to its impressive five-year warranty. However, it is not only the quality of the products that counts but also the quality of the services. Lars Langner explained that Arburg has uniformly digitised the deployment of its service technicians globally so that they can respond faster and with greater flexibility. Arburg Remote Service (ARS) goes one step further: with the customer’s approval, this service gives the member of the hotline staff direct access to the machine’s control system, which can contribute to a time saving of up to two days. Our customer portal arburg X world also provides numerous useful apps explained Lars Langner, who went on to present several valuable free digital services. In the Service Center tickets can be generated 24/7, which saves up to 20 working hours per year. The Self Service provides 24/7 online access to the expertise of Arburg service technicians, thus freeing up around an extra 40 hours of production time. Customers can even use the to quickly and conveniently find and order spare parts online at anytime, as well as to record these purchases.A spotlight on machine capability
Perfect service starts with people. And this is what I live for summarised Uwe Klumpp. Because a machine is only as good as its operator and the people that maintain it. The training expert then discussed utilization rate and machine capability. While the former is a measure of how long a machine is actually in production out of the total available production time (as a percentage), the latter describes the stability and reproducibility of production and, by extension, part quality. Service activities and planned standstills are also crucial for maintaining the condition of a machine so that everything operates smoothly. Uwe Klumpp gave valuable tips on how to avoid unplanned standstills, including checking material availability and optimally preparing changeover and maintenance sequences. The aim of preventative maintenance is to maintain the target condition and efficiency of the machine, thereby ensuring high planning reliability, explained the expert. She recommended regular maintenance and inspection By checking the calibration values, discrepancies can be detected early on and wear parts changed, if required. By contrast, a condition-based maintenance job required after damage occurs, e.g. jammed parts, will take significantly longer and generally be much more expensive. Using hydraulic valves and vacuum generators as an example, Kumpp explained how condition monitoring works and provided another striking example: The toggles of our electric and hybrid Allrounder are lubricated depending on load. This can reduce the oil requirement by up to 50 per cent.

Live demonstration: machine maintenance and calibration
Putting theory into practice: two live broadcasts from the Training Center in Lossburg demonstrated machine maintenance and inspection as part of the service strategy. First of all, Tobias Feigenbutz used an electric Allrounder 370 A to show how maintenance tasks can be easily executed using a maintenance schedule. He also discussed oil management, including filtration and particle measurement, presenting the advantages of remote maintenance using the Arburg Remote Service. In the second live broadcast, Benjamin Gnegel enthusiastically explained the importance of inspections and quality monitoring as part of the service strategy, using various examples from everyday work. He then went on to discuss why the performance of a machine changes over time and how to recognise and remedy this, ensuring correct machine calibration. He clearly demonstrated this live using a pressure transducer calibration and a manual adjustment of a pump control valve as examples. He stressed that regular calibration and inspections ensure stable processes and reproducible parts, which save customers a lot of time.

Service philosophy – holistic and future-orientated
For us, utilisation rate and machine capability require a holistic approach in which machine technology, inspection, calibration and training all play a vital role, stressed Uwe Klumpp during the final panel discussion with host Guido Marschall. Lars Langner agreed and added: People are at the heart of what we do. Training for Arburg Service employees is therefore one of the most comprehensive and best in the industry.He went on to say that he sees great advantages in digitalisation: The hotline staff can access all machine data and even the digital twin of the customer-specific control system. Comprehensive predictive maintenance, i.e. preventative maintenance, augmented service using virtual reality and 3D printing of spare parts also offer great potential in the near and distant future.

Summer break – next episode
After the summer break, arburgXvision will continue: on we will take a deep dive into the Gestica control system and how it can be used to easily master even complex machines and processes. In the eighth episode of arburgXvision, Juergen Peters, head of Software Development, and Miriam Lauble, technical sales manager, will provide an exciting overview of the innovative features of the control system that was developed in Lossburg and Made by Two live broadcasts from the Customer Center in Lossburg will show viewers the different support and benefits that the Gestica user interface can bring to everyday injection moulding.
www.arburgXvision.com

 

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Study by Infront Consulting and CAPITAL Krones ranked among the champions of digital transformation

Study by Infront Consulting and CAPITAL Krones ranked among the champions of digital transformation

  •  A study undertaken by CAPITAL and Infront Consulting has analysed digital transformation in Germany’s largest  companies.
  • Krones AG is ranked among the champions of digital transformation

Many companies in Germany have for years now lived through a time of upheaval, affecting both structures and processes that have evolved over decades: digital transformation. This change often poses major challenges because existing business models and working methods are put to the test –within a very short timeframe at that, since digitalization is taking giant strides. So companies may quickly be left behind. For the first time, the strategy and management consultants  Infront Consulting, together with the CAPITAL business magazine, have examined a total of 127 large enterprises from eight sectors in a study, checking how far the firms have come in terms of digital transformation. Evaluation of the most successful companies was based on questionnaires and depth interviews, and contained subject areas like organization, culture, staff, innovation, data and customer experience.

Krones AG came second in the “Mechanical Engineering” category and is thus ranked among the champions of digital transformation. Digitalization is one of the top priorities at Krones and has for years been a constituent part of its corporate strategy. More than 300 software engineers and IT specialists are working on digital innovations, with their number currently being increased. The company is looking for new specialists especially in this field. In organisational and strategic terms, digitalisation falls in the remit of Markus Tischer, Member of the Executive Board responsible for International Operations and Services.“What’s involved in digitalisation is no longer just the development of individual solutions, such as Apps. Scrutinizing  its effects on and potentials for our business model also forms part of the transformation process here at Krones,” explains Markus Tischer and adds: “Digital solutions are instrumental in providing even more purposeful customer support along the entire lifecycles of our machines and lines. That makes them a crucial element of our core business.”

To keep pace with this change, Krones has also pooled digital developments in its own Ecosystem – The Krones. world portal will in future offer customers central access to Krones’ digital solutions. Furthermore as part of the transformation process, digital services have been located at the parent group, close to our core business. “We are, of course, delighted to see that our strategy and the action we’ve taken has now been rewarded by this ranking. It is another proof that we are on the right track,” says Markus Tischer.
www.krones.com

 

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Highly Effective Additive Combination for Biodegradable Plastics

Highly Effective Additive Combination for Biodegradable Plastics

WACKER, the Munich-based chemical group, is showcasing two products for processing biodegradable plastics at the Compounding World Expo 2021: its VINNEX additive system based on polyvinyl-acetate technol- ogy and its silicone-based performance additive GENIOPLAST for many thermoplastics. Both additives enhance the process- ing and material properties of bioplastics. VINNEX furthermore ensures hassle-free mixing of different biopolyesters and fillers. Latest tests show that the two additives can also be readily combined. The benefits here are optimally adjusted processing and product properties and even higher effectiveness. WACKER will present the test findings for the first time at the Compounding World Expo 2021, which runs from September 29 to 30 in Essen, Germany.

WACKER’s applications engineers who carried out the screening chose the biopolyesters polylactic acid and polybutylene succinate as representatives of biodegradable plastics. While biopolyesters are, in principle, considered alternatives to conventional thermo- plastics, they are difficult to process and require suitable additives to achieve the property profile customary of thermoplastics. The additives examined were VINNEX 2504, VINNEX 2525, GENIOPLAST Pellet S and GENIOPLAST Pellet P plus. The key finding of the screening is the observation that VINNEX and GENIOPLAST complement each other in their effects – in both filled and unfilled bioplastic systems. When used together, the processing and performance properties of bioplastics can be optimally adapted to the specific requirements. But there is also another advantage: both additives are more effective when they are used in combination than when they are used separately. Depending on the grade used, VINNEX either has a particularly positive influence on the polymer melt or the mechanical properties. The additive ensures that bio- plastics can be processed without difficulty. Mixed in with VINNEX GENIOPLAST primarily affects the surface properties of the plastic item, especially in filled systems.


WACKER’s silicone-based performance additive GENIOPLAST for thermo- plastics and engineering plastics (on the left) and the VINNEX additive system based on polyvinyl acetate technology enhance the processing and material properties of bioplastics significantly. WACKER will display novel test results at the Compounding World Expo

In the bioplastic samples that were tested, GENIOPLAST acts as a booster and enhances the effects achieved with the VINNEX additive which had been previously added. In several cases, the silicone additive also improves properties that VINNEX has no influence on. It is the addition of GENIOPLAST for instance, that reduces surface friction, thus increasing the bioplastics’ scratch and abrasion resistance. This was verified by examination of the depth and roughness of scratches with a confocal microscope. The unique additive combination furthermore improves the mecha- nical properties of the final good. Used together, VINNEX and GENIOPLAST boost the flexibility and impact strength of bioplastics and, in filled systems, increase elongation at break without impairing thermostability. Plastics modified in this way are thus suitable for applications previously reserved for conventional thermoplastics. When added in the usual amounts and depending on the individual system, VINNE and GENIOPLAST additives do not hamper the degradability of biopolyesters such as polybutylene succinate, polylactid acid or thermoplastic starch and combinations of these biodegradable polymers.VINNEX and GENIOPLAST Pellet VINNEX
additives were specifically developed for modifying biopolyesters and starches. These homopolymers, copolymers and terpolymers are based on polyvinyl acetate. The following grades will be presented at the Compounding World Expo 2021:

  • VINNEX 2504 is a powder-form polyvinyl acetate-polyethylene copolymer. As a soft plastic, it increases the impact strength of bioplastics. Unfilled polylactic acid modified with VINNEX 2504 is opaque.
  • VINNEX 2525, a resin available in granular form, is a polyvinyl acetate homopolymer. It acts as a production aid. Biopolyesters modified with VINNEX 2525 are particularly suitable for producing packaging films by blown film extrusion.

The additive leaves unfilled polylactic acid highly transparent. GENIOPLAST Pellet S and GENIOPLAST Pellet P plus are silicone-based plastic additives in pellet form. Both grades are universally suitable for compounding all thermoplastics. As active component, they contain a non-crosslinked ultra-high-molecular silicone polymer mounted on pyrogenic silica. GENIOPLAST Pellet P plus is approved for food contact and GENIOPLAST Pellet S is the respective grade for technical applications. Both grades reduce friction. They thus act as production aids and enhance the plastic’s end properties.
www.wacker.com

 

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UBQ Materials Raises $70 Million in Funding, Led by Eden Global Partners

UBQ Materials Raises $70 Million in Funding, Led by Eden Global Partners

Financing Round, Joined by Current Investment Partners, to Drive Global Expansion, and Advance R&D for Additional Product Lines
climate tech developer of advanced materials made from waste, today announced it has closed $70 million in funding, led by Eden Global Partners. Additional participants in the financing were return investors in the company, including TPG Rise Climate, TPG’s Rise Fund, Battery Ventures, and M&G’s Catalyst strategy. The investment will support the company’s commercial, sales, and marketing scale up, as UBQ Materials continues its global expansion. This will include additional facilities in Europe and North America, alongside the impending opening of UBQ’s industrial-scale facility in Bergen Op Zoom, Netherlands. The new facility will have an annual production capacity of 80,000 tons of UBQ , converting 104,600 metric tons of waste annually into a new raw material.

“We have long admired what the team at UBQ has built and are firm believers in the potential of the company’s groundbreaking waste conversion technology,” said David Dwek, Chief Executive Officer of Eden Global Partners. “At Eden, we partner with visionary companies working to shape a better future for their industries and our world, and UBQ is a pioneer in its space with the power to redefine global sustainability at scale. We believe the market opportunity for UBQ’s materials is enormous and look forward to supporting UBQ’s world-class management team as they continue to grow the business.” UBQ Materials’ bio-based thermoplastic, UBQ , serves as a sustainable alternative to fossil-based plastics. UBQ Materials converts residual household waste diverted from landfills or incineration, including all organics, into an advanced thermoplastic material that is both climate-positive and highly recyclable. Leading industry brands have already integrated UBQ into durable and semi-durable products such as car parts, footwear, pallets, display stands, panels, planters, with customers including Mercedes-Benz, PepsiCo, and McDonald’s.Over 3 billion tons of municipal solid waste (MSW) are expected to be produced annually by 2050 while current approaches to waste management continue to contribute to climate change. Landfills are the third largest human source of methane, a Greenhouse Gas (GHG) 84 times more powerful than carbon dioxide over 20 years, while incineration emits 1.7 kg CO2eq for every kilogram of MSW incinerated. Every kilogram of Israeli-manufactured UBQ replaces 1 kg of oil-based plastic, diverts 1.3 kg of waste from landfills and incinerators, and prevents up to 11.7 kg of CO2eq emissions measured over a 20-year time horizon. “UBQ has pioneered a fully sustainable resource, pivotal for existing manufacturing industries across endless applications,” said Jack (Tato) Bigio, Co-Founder and Co-CEO of UBQ Materials.

“Beyond major brands adopting UBQ, our compounding partners have become integral to our ecosystem allowing us to further expand our ‘Made with UBQ’ applications and international footprint, driving a true circular economy.” UBQ Materials is investing significantly in its R&D, developing new product lines to meet functional and performance requirements to serve the building and construction, consumer durables, automotive, and logistics and supply chain industries.

About UBQ Materials Ltd.
UBQ Materials Ltd. closes the loop between the ecosystems of waste and materials. Through its advanced conversion technology, UBQ Materials Ltd. has created the world’s first bio-based thermoplastic, UBQ, made entirely from residual waste, including all organics and hard-to-recycle materials. A sustainable plastic substitute, UBQ preserves finite resources, diverts waste from landfills and incinerators and prevents emissions. A certified B Corp, UBQ Materials is expanding globally to provide the world’s largest businesses and consumers with a climate positive solution for a circular economy.
www.ubqmaterials.com

 

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Xeikon introduces top-speed toner label press for lights-out operation

Xeikon introduces top-speed toner label press for lights-out operation

Xeikon LION LX3000, featuring new Cruise Control System, guarantees exceptional productivity and label quality with a five-star performance.
Xeikon has announced the introduction of a new high-productivity and highly automated dry toner press aimed specifically at volume label printing with the highest quality. The Xeikon LX3000 model, affectionately known as The LION, will be presented to the public for the first time at the Xeikon booth during Labelexpo Europe 2023 in Brussels, on 11–14 September. Built for a web width of 330mm, the Xeikon LION LX3000 is a five-color dry toner press developed as the answer to customer demands for higher productivity and more cost-effective solutions for mass production of high-quality digital labels. Visitors to the trade show will have the opportunity to experience first-hand its cutting-edge 42 m/min operation. This is a 40% speed increase from Xeikon’s current 30 m/min capability. Its automated, precise quality control ensures that the final product meets the highest standards without manual intervention.

The Xeikon LX3000 features Xeikon’s innovative Cruise Control System, which utilizes advanced vision technology and artificial intelligence to continuously monitor and automatically adjust print production settings. Cruise Control checks, adjusts, and reports on five key settings to ensure precise color registration, print station densities, and consistency with the set color reference. as production quality is depending on external (environment, substrate, operator) and internal (print process) factors. If the quality does not meet customer expectations, an automatic notification is generated and printed alongside the print. This physical marking can drive next actions in the following steps of the manufacturing processes.Additionally, it provides quantitative data for monitoring Overall Equipment Effectiveness (OEE), helping printers to optimize their production workflows even further. According to Frank Jacobs, Senior Product Manager, the new Cruise Control System significantly enhances press efficiency and productivity, reducing waste and allowing operators to focus on higher-level tasks. “Brand owners have grown accustomed to the advantages of digital printing, including unmatched flexibility, great quality, and rapid delivery. Now, with the reliability of Xeikon’s toner technology, which comes with highly accurate variable repeat length, coupled with the LION’s powerful performance and Cruise Control for 100% perfect output, label printers can produce higher volumes of high-quality work much more cost- effectively.”

As an evolution of Xeikon’s market-leading toner technology, the LION LX3000 can print on a broad range of self-adhesive substrates without priming and does so using the most food-safe toners in the market today. The print quality also matches Xeikon’s established high-quality standards, boasting a resolution of 1200 dpi. The high-end LION is configured with Xeikon’s new ECO toners, which have been formulated with >60% high-grade recycled PET for maximum sustainability. Free from fluorine, Bisphenol A (BPA), TPO and mineral oils, as well as being 100% vegan, ECO toners comply with restrictions around food safety and remain the most foodsafe digital technology, addressing consumers’ concerns about their health and animal welfare.

This innovation is further evidence that Xeikon is fully committed to digitizing print manufacturing always adapting to the changing demands of the market and the variable needs of its customers. Furthermore, by boosting the speed of its toner technology for labels, Xeikon is also elevating the breakeven point between digital and conventional printing, allowing customers to capitalize on profitable opportunities in this extremely competitive market. “Xeikon continues to respond to the specific requirements of our customers, and we increasingly receive larger numbers of requests for more competitive solutions. The Xeikon LX3000 is the result of listening to that valuable feedback, especially from those of our customers who handle higher volumes. Having discussed the new press with some of them in more detail over the past few months, it is clear that this launch is a significant step in the right direction,” adds Jacobs.

“We’re very excited about the impact the LION will have on the market and the value it will bring to our customers.” “It is fantastic to finally return to Labelexpo in Brussels, particularly because Xeikon comes to the show with so many amazing new solutions, including the groundbreaking Xeikon LX3000. The introduction of this advanced label press represents an important milestone in our commitment to creating application-tuned solutions that provide our customers with a competitive edge. Xeikon’s mission is to continue on this path and make digital the first choice for all label printers,” comments Filip Weymans, Vice President Marketing, Xeikon. Visitors to Labelexpo Europe 2023 in Brussels should make their way to the Xeikon booth (#C29) in Hall 5 to hear the LION roar.

ABOUT XEIKON
Xeikon, a division of Flint Group, is a long-standing leader and innovator in digital printing technology. Grounded in the principles of quality, flexibility and sustainability, Xeikon designs, develops and delivers digital colour presses for label and packaging applications as well as graphic arts and commercial printing. These printing machines work with different imaging technologies, open workflow software and application-specific consumables. Xeikon is Flint Group’s “Digital Printing Solutions” division for the leading global print consumables and solution provider to the packaging and print media industries. Flint Group develops and manufactures an extensive portfolio of consumables for the printing industry. These include a vast range of conventional and energy-curable inks and coatings, press room chemicals, and pigments and additives for use in inks and other colorant applications. The Flint Group is based in Luxembourg and employs around 5500 people. On a worldwide basis, the company is the number one or number two supplier in every major market segment it serves.
www.xeikon.com

 

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New Year, New Space: Cosmo First Moves to a New Corporate Headquarter

New Year, New Space: COSMO FIRST Cosmo First Moves to a New Corporate Headquarter

The move comes after freshening up the official logo and new business expansion
Cosmo First Ltd., a four-decade global business leader, is pleased to announce its relocation to a new corporate office, marking a significant milestone in its journey of growth and success. The new office, strategically located in Jasola District Centre, New Delhi. Effective immediately, the company& s registered office and operations will be based at: Cosmo First Limited, 1st Floor, Uppal’s Plaza, M-6, Jasola District Centre, New Delhi-110025. Conveniently located near Pacific Mall, the office is accessible by the nearest public transport, including the metro, ensuring ease of commute for the team and visitors.

Pankaj Poddar, Group CEO, Cosmo First Limited expressed:
Excitement about the transition, stating, “Our new corporate office signifies not only a physical expansion but also a symbol of our commitment to excellence and progress. We are confident that this move will empower our team and elevate our capabilities to better serve our clients and partners.”About Cosmo First Limited:
Established in 1981 and founded by Mr. Ashok Jaipuria, Cosmo First is a global leader in specialty films and an emerging player in specialty chemicals (Masterbatches, Adhesive, & Coating), Cosmo Plastech and Cosmo Sunshield, along with a digital-first Omni channel Pet care business under the brand name ‘Zigly’. With the engineering of innovative products and sustainability solutions, Cosmo First over the years has been partnering with the world’s leading F&B and personal care brands and packaging & printing converters to enhance the end consumer experience. Its customer base is spread in more than 100+ countries with sales & manufacturing units in India and Korea and additional sales & distribution base in Japan, the USA, Canada, and Europe.
www.cosmofirst.com

 

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SONGWON Announces New Leader Business Unit Coatings

SONGWON Announces New Leader Business Unit Coatings

Songwon Industrial Co., Ltd. is pleased to announce the appointment of Steffen Dobberstein as the new Leader Business Unit (BU) Coatings effective coatings effective As Leader BU Coatings, Steffen Dobberstein will play a pivotal role in defining and driving the Coatings strategy and further advancing SONGWON’s position in the Coatings industry worldwide. He will directly report to Hans Werhonig, Leader Group Commercial.

A seasoned professional, Steffen Dobberstein brings in-depth expertise in B2B and marketing pricing strategy as well as extensive leadership experience and 10 years of Coatings industry knowledge to his new role. Prior to joining SONGWON, his past positions included Vice President Strategic Pricing at Dormakaba, Head of International Sales, Geberit AG and Global Business Unit Manager for coatings at Synthomer. He holds a Master’s Degree in Business Administration and Economics from the University of Berlin. Working for over 10 years in the Coatings industry. Steffen Dobberstein takes on the role of Leader BU Coatings from Rosanna Telesca, who  successfully built SONGWON’s BU Coatings over the past 9 years. The Board of Directors and the Executive Committee thank her for her contribution to SONGWON’s success and wish her all the best for her personal and professional future.About Songwon Industrial Co., Ltd.
A leader in the development, production and supply of specialty chemicals, SONGWON’s products touch your life every day, everywhere. Since 1965, we’ve been driving innovation, partnering for progress and paving the way for a better more sustainable tomorrow with 360° customized solutions.

Headquartered in South Korea, SONGWON is the 2nd largest manufacturer of polymer stabilizers worldwide. With Group companies and world-class manufacturing facilities across the globe, we are dedicated to providing customers in over 60 countries with high-performance products that meet their individual needs and the best levels of service.
www.songwon.com

 

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Powering Progress: Maximizing Operational Continuity in the Plastic Industry with UPS

Powering Progress: Maximizing Operational Continuity in the Plastic Industry with UPS

In the modern industrial landscape, the plastic industry plays a crucial role in manufacturing products that touch nearly every aspect of our lives. From packaging materials to automotive components, plastics are ubiquitous. However, the production processes in the plastic industry are highly dependent on a stable and reliable power supply. Any disruption in power can lead to costly downtime, product defects, and operational inefficiencies. This is where Uninterruptible Power Supply (UPS) system come into play, ensuring uninterrupted operations and safeguarding production in the plastic industry. The plastic industry relies on a variety of processing machines and equipment, such as extruders, injection molding, Multilayer extrusion, woven sack, fiber manufacturing, plastic sheet manufacturing, pipe manufacturing, rotogravure printing, and blow molding machines, all of which demand a stable power supply. Here are some of the critical power-related challenges faced by the plastic industry:1.Voltage Fluctuations: Inconsistent voltage levels can lead to equipment malfunctions, production errors, and increased wear and tear on machinery and damage of its sensors.
2.Power Outages: Even short power outages can disrupt production processes, leading to material wastage and extended downtime.
3.Quality Control: Maintaining consistent power is essential for producing high-quality plastic products that meet industry standards.
In the plastic industry, where consistent production and product quality are paramount, Online UPS (Uninterruptible Power Supply) solutions prove to be indispensable. Here’s how online UPS can benefit the plastic industry:

1.Uninterrupted production: Online UPS systems provide continuous and clean power to critical machinery, ensuring that production processes run smoothly without interruptions caused by  power fluctuations or outages.
2.Voltage Regulation: UPS help stabilize voltage levels, which prevent expensive equipment and sensors from damage and also helps in production errors due to voltage fluctuations.
3.Increased Efficiency: The plastic industry can enhance operational efficiency by minimizin downtime, reducing maintenance costs, and improving overall equipment reliability.

Riello Power India, a leading manufacturer of UPS systems, offers rugged and robust, comprehensive range of UPS from 6 kVA to 6400 kVA. By ensuring a stable and reliable power supply, Riello UPS helps plastic manufacturers enhance operational continuity, reduce costs, and maintain product quality. Don’t let power disruptions hinder your plastic production.
www.riello-ups.in

 

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Reifenhäuser Relies on new “Circular Plastics Traceability” Guideline by Using Digital Product Passports from R-Cycle

Reifenhäuser relies on new “Circular Plastics Traceability” Guideline by using digital product passports from R-Cycle

• Future-proof technology for the application of standardized digital product passports
• Turnkey Software-as-a-Service solution according to new GS1 Germany Guideline
• Enormous potential for data management in the manufacturing process and recycling
The Reifenhäuser Group – leading manufacturer of extrusion machinery and components – relies on R-Cycle, the digital product passport (DPP) for plastics based on GS1 standards. With R-Cycle DPPs, Reifenhäuser enables its customers to make their products traceable. All relevant information on the material and processing is stored in the DPP and made available along the entire product life cycle, offering enormous potential for data management in the manufacturing process and recycling of plastic – especially in the packaging industry. R-Cycle was founded as an initiative by leading companies and organizations along the plastics value chain (including Reifenhäuser) and today offers – as a solution provider – a turnkey software-as-a-service solution for the application of digital product passports. GS1 Germany, known for standards and solutions around barcodes, has now published a new guideline “Circular Plastics Traceability”, which offers all stakeholders in the plastics value chain a uniform framework to model cross-company processes and exchange data.

R-Cycle was involved in the development of “Circular Plastics Traceability” and follows the new GS1 Germany Guideline with its solution. The underlying technology is the cross-industry and internationally established GS1 EPCIS interface (Electronic Product Code Information Services). EPCIS is GS1’s core standard for improving transparency in companies or value networks. Bernd Reifenhäuser, CEO of the Reifenhäuser Group, explains, “The publication of the ‘Circular Plastics Traceability’ Guideline is a decisive milestone for the establishment of R-Cycle. It gives us, as a machinemanufacturer, the certainty of investing in a future-proof technology that enables our customers to use standardized digital product passports.”The plastics industry – particularly in the packaging sector – faces ever- increasing industrial and regulatory information and reporting requirements. Recyclability assessments, EPR schemes or plastic tax calculations are just a few examples. The otherwise time-consuming and costly generation of the relevant data is now possible with R-Cycle at the push of a button. Currently, more than 45 leading industrial companies and organizations rely on R- Cycle as the solution for the digital product passport. In addition to providing efficient information in the manufacturing process, digital product passports also enable better recycling to recover high-quality recyclates. Using the information stored in the DPP, waste sorting facilities can precisely categorize recyclable packaging and form recycling-friendly, single-sort fractions. The DPPs can be accessed via suitable marking (e.g. digital watermarks or QR codes) on the packaging.

About the Reifenhäuser Group
The Reifenhäuser Group together with its highly specialized business units is the leading provider of innovative technologies and components for plastics extrusion. Founded in 1911, the company is a global supplier of high-tech solutions. With its technologies and the know-how of its 1,750 employees, Reifenhäuser has the world’s largest network of expertise in plastics extrusion technologies. The CEO of the Group is Bernd Reifenhäuser.
www.reifenhäuser.com

 

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Innovative Paper Bottle: ALPLA Becomes the Majority Owner of Paboco

Innovative paper bottle: ALPLA becomes the majority owner of Paboco

Packaging specialist takes over shares from joint venture partner Billerud Paboco develops bio-based packaging solutions made from pulp. The Danish joint venture was founded in 2019 by ALPLA and pulp and paper manufacturer Billerud. The internationally active packaging specialist ALPLA is now taking over Billerud’s shares and, as majority shareholder, is investing in scaling manufacturing capacity. From the end of 2024, Paboco plans to produce a fully recyclable paper bottle at a new state-of-the-art manufacturing site in Denmark Paboco (The Paper Bottle Company) develops and produces fibre-based packaging solutions using innovative pulp-forming technology. The company, based in Slangerup, Denmark, was founded in 2019 by ALPLA and Billerud as a joint venture. By taking over all of Billerud’s shares and investing in Paboco, packaging and recycling specialist ALPLA, as majority shareholder, is pushing the rapid industrialization of the fully recyclable paper bottle made from FSC-certified fibres. ‘Safety, affordability and sustainability are the central criteria of our packaging solutions. After several years of intensive development and groundbreaking innovations, the Paboco team is now ready to take its pioneering product to the market and establish the paper bottle as a sustainable alternative for a wide range of customers,’ says ALPLA CEO Philipp Lehner.

Successful test phase
Since 2021, Paboco has been testing the first products on the market together with the Paboco Pioneer Community members: The Absolut Company, Carlsberg Group, The Coca-Cola Company, L’Oréal and Procter & Gamble. After the successful test phase, series production of the next generation of recyclable paper bottles is scheduled to start at the end of 2024. ‘The vision of the fully bio-based and recyclable paper bottle has driven the team to create amazing results in just a short development period. With the bottle configuration now, we are targeting the beauty and fabric and home-care segment, but continuous development will also enable us to bring our next-generation bottle into further applications. We are happy that ALPLA is fully committed to supporting us on this journey,’ explains Tim Silbermann, CEO of Paboco. For the market launch, the company plans to set up a new state-of-the-art manufacturing site and development centre in Denmark. There are currently 18 employees at Paboco – the number of employees is expected to increase significantly by the time series production begins.Innovations for the future
The long-term goal of Paboco is to develop and scale fully bio-based and recyclable paper bottles. In doing so, the company can count on the support of ALPLA: ‘We at ALPLA work intensively on alternative materials, invest in promising projects and actively shape technological progress as a “Family of Pioneers”,’ emphasises Christian Zmölnig, Director Corporate Research, Development and Innovation at ALPLA and Chairman of the Board of Directors at Paboco. The newly formed Board of Directors of Paboco is completed by Ricardo Rehm, CFO of ALPLA, and Rainer Widmar, Managing Director Central and Eastern Europe at ALPLA. The transaction took place at the beginning of October. The contracting parties agreed not to disclose the details.

About the ALPLA Group
ALPLA is one of the world’s leading companies in the manufacture and recycling of plastic packaging. Around 23,300 employees worldwide produce custom-made packaging systems, bottles, caps and moulded parts at 190 sites across 46 countries. The high-quality packaging is used in a wide range of areas, including for food and drinks, cosmetics and care products, household cleaning products, detergents and cleaning agents, pharmaceutical products, engine oils and lubricants. ALPLA operates recycling plants for PET and HDPE in Austria, Germany, Poland, Mexico, Italy, Spain, Romania and Thailand. Other projects are being realised elsewhere around the world.

About Paboco
We are Paboco, The Paper Bottle Company, and we have decided to take action and become part of the solution – by designing for circularity using renewable materials. The paper bottle project is an innovation community joining some of the world’s leading players in materials, design and technology; united by the vision of creating the world’s first 100% bio-based and recyclable paper bottle. Paboco is a company leading the development and production of paper bottles out of Denmark, but supported across industries and geographies. ALPLA-Christian-Zmoelnig  Christian Zmölnig, Director Corporate Research, Development and Innovation at ALPLA and Chairman of the Board of Directors at Paboco. ( ALPLA)

www.alpla.com

 

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