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ULTRA-LIGHT & SUSTAINABLE GRP COVER SHEETS

ULTRA-LIGHT & SUSTAINABLE GRP COVER SHEETS

The fuel costs are rising. The pollutants harm the environment. Our resources are running out. The economic growth is increasing continuously. Is there a solution to this dichotomy? Is it possible to reduce the weight of a vehicle and thus reduce consumption? Can the environment be protected through lower CO2 emissions and the use of recycled waste? OPTIPLAN has found an answer to these new market demands that can revolutionize the commercial vehicle and recreational vehicle sector: r-PET! The r-PET product line represents the new generation of sustainable GRP products. In cooperation with business partners, OPTIPLAN has developed a GRP product based on a PET recycled resin, which is in no way inferior to the technical properties of conventional GRP materials. The resin consists largely of recycled polyester obtained from post-consumer PET waste. For every vehicle produced, dozens of PET bottles can be “upcycled” for a second life as sidewalls, roof or floors (sandwich panels) in commercial vehicles and recreational vehicles.

This innovative material makes everything easier. It can be used in 3.5-ton trucks up to heavy trucks/semitrailers, all inner-city delivery vehicles, recreational vehicles & caravans, electric vehicles and even cargo bikes. The calculation is quite simple: Manufacturers who aim to protect the environment strive for a lower vehicle weight and at the same time a higher payload. As a result, fuel consumption and pollutant emissions (CO2) are reduced. The high-tech composite enables key objectives of modern, energy-efficient logistics to be achieved. OPTIPLAN has been inspired by these new challenges and has developed POLYDET® r-PET, an extremely lightweight, stable, durable and at the same time aesthetic material. The surface is coated with a gelcoat that protects against UV radiation. In addition, end customers can implement all colour requests that correspond to their specific corporate design and appearance in RAL, NCS and individual colour shades.

The great advantage: Since the coloration is already applied during the production process and is directly incorporated into the material, subsequent painting is unnecessary. Moreover, the paint is permanently resistant: It cannot be chipped by impact or corrosion. What is the advantage of GRP over aluminium? OPTIPLAN Sales Manager Timo Hoffmann: “GRP is known to be frequently used as a lighter alternative to aluminium. It has low thermal conductivity, as well as higher hail and corrosion resistance. With our HighGloss surface finish, we also enable a near-aluminium appearance. POLYDET® r-PET is not only lighter, but also easier to process.”

R-PET PowerStar and R-PET HighGloss

PowerStar is characterized by its robustness, wear resistance and lightness
PowerStar is extremely robust – heavy mechanical loading is no problem for this material. The laminated special fabric increases the glass content, which gives high impact resistance and increases durability. Due to the additional fabric stability, PowerStar also allows the lowest thicknesses starting from 0.7 mm, which makes it possible to produce ultra-light and resource-saving cover layers.

HighGloss shines with a glossy and visually attractive appearance
HighGloss is produced in a discontinuous cold curing process, which makes the surface quality of the gelcoat extremely weather, UV and colour resistant. Long life of the superstructure without yellowing and easy maintenance of the material (cleaning, polishing, touching up) are thus guaranteed.

OPTIPLAN launches the “Revolution of Lightweight Design” with these two materials. The versatility of these high-performance GRP cover layers means they can be used in almost any application: Commercial vehicles, recreational vehicles, boats, construction industry (interior fittings / facades),container and system construction.
www.optiplan.eu

About OPTIPLAN
OPTIPLAN GmbH, based in Oelsnitz, Germany, is one of the world’s leading developers and manufacturers of fibre-reinforced plastic sheets. The areas of application for the high-tech materials are in commercial and recreational vehicle, as well as the construction sector and other industrial segments. 95 percent of the goods produced exclusively at the headquarters in Oelsnitz are exported to over 30 countries. With 130 employees, the medium-sized company generated annual sales of €50 million.

For over 65 years, OPTIPLAN has stood for quality, service, reliability and innovation. The company is part of the senata group, which operates as an owner-managed and fully self-financed holding company (2,200 employees, over 600 million in annual sales).

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Karsan e-ATA 12-Meter Electric Bus on its way to Romania!

Karsan e-ATA 12-Meter Electric Bus on its way to Romania!

Karsan’s Electric Vehicle Park in Romania to reach 240 by the end of the year!

Chitila to Carry Out Its Transformation in Public Transportation with Karsan’s Electric Vehicles!

Karsan, which plays a leading role in the transformation of Europe’s transportation infrastructure with its electric and autonomous vehicles, continues to grow in its main target markets. In this context, Karsan, which have secured the 23-electric vehicle tender in Chitila, Romania, will also export e-ATA’s 12-meter version for the first time, following the 8-meter e-ATAK. Stating that they are aiming to deliver the vehicles at the end of this year, Karsan CEO Okan Baş said: “Within the scope of the tender, we will also install a total of 28 fast and slow charging stations in Chitila as well as supplying our electric buses. Thus, we will carry out the electrical transformation of the public transportation system in Chitila. Thanks to our pioneering role in electric mobility, we, as Karsan, are pleased to supply the first electric vehicles of Chitila, too.”

Moving rapidly to become a global brand in the public transportation sector, Karsan continues to be the choice of Europe with the products and technologies it has developed. Karsan, which maintains the growth particularly in its target markets, has added another one to the tenders it won. Karsan has secured the 23-electric vehicle tender made in Chitila, Romania, and signed another contract.

A first for the 12-meter e-ATA!

Karsan will produce 10 units of e-ATAK buses (8 meters) and 13 units of e-ATA buses (12 meters) under the terms of the tender and make them available to the people of Chitila. Expressing that they are aiming to deliver the vehicles at the end of this year, Karsan CEO Okan Baş stated: “Within the scope of the tender, as well as providing our electric buses, we will also install a total of 28 fast and slow charging stations in Chitila. Thus, we will carry out the electrical transformation of the public transportation system in Chitila. Through our pioneering role in electric mobility, we, as Karsan, are happy to supply the first electric vehicles of Chitila as well.” Okan Baş sharing that they signed a contract for the 12-meter e-ATA for the first time with this tender, said: “e-ATA and e-ATAK are our models that have proven their success in Europe. Last year, 12-meter Karsan e-ATAK model won ‘Sustainable Bus of the Year’ award in the urban transportation category at the Sustainable Bus Awards. e-ATAK, on the other hand, has been the market leader in Europe for two consecutive years. With this tender, we are happy to offer service with the 12-meter size of our 10 and 18-meter e-ATA models, which are already running on the roads in Romania.”

Karsan electric park in Romania will reach 240 vehicles!

Emphasizing that Romania is one of the main markets of Karsan, Okan Baş continued: “With Anadolu Automobil Rom, our distributor, Karsan brand is growing stronger in the Romanian market. As of today, 175 Karsan electric vehicles are in service in Romania. With the recent tender in Chitila we have secured, and the current orders we will deliver, our car park in the country is to reach 240 units at the end of the year. We will also install charging stations within the scope of the tender. In this way, we will also carry out the electrical transformation of the public transportation system in Chitila. As Karsan, we will also accelerate our development process in the markets we have just entered while strengthening our presence in our target markets.”

www.canyas.com

 

 

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Lightweighting: Just Do It, With SACMI

Lightweighting: Just Do It, With SACMI

The company is revving up for ProPak Asia, Southeast Asia’s biggest beverage and food packaging fair. On show: ready-to-market solutions that reduce the weight of the neck-cap system and, in the aluminum caps sector, everything needed for a successful PVC-free transition

The global beverage and food packaging industry is facing a huge challenge: it needs to save energy and raw materials while giving consumers the best possible product experience. That’s why SACMI will be illustrating its main technological solutions at ProPak Asia 2023, the hugely important Southeast Asia fair to be held at BITEC, Bangkok, from 14 to 17 June 2023.

Your lightweighting solution

Thanks to unrivalled proficiency in all cap- and preform-making technologies, SACMI is successfully developing lightened necks and caps and establishing new standards that are more sustainable, both economically and environmentally.

The work begins in the Laboratory, spanning from complete characterization of the materials and extending all the way to product development, in close collaboration with the major international brand owners.

An example: the GME 30.40 neck standard for CSD caps lets manufacturers reduce plastic consumption (PET and HDPE) by at least a third compared to today’s commonplace PCO 1881. For the customer, that means an immediate, tangible advantage.

The same solution can also be extended to water caps, yielding logistical savings. Alternatively, by staying with the traditional 29/25 mm and taking advantage of SACMI-developed lightened necks, producers can cut material consumption by about 20% (from 2.4 to 2 grams).

SACMI also has tools that let manufacturers complete the transition to the 26/22 mm standard, a global trend that is, once again, driven by the need to minimize environmental impact by saving raw materials.

From the product to the technologies: SACMI CCM and IPS

With regard to bottled water – fundamental in Thailand and neighboring countries where many people have no access to drinking water – and CSDs, the transition announced by SACMI rests on our rock-solid market positioning (over 70% of the installed one-piece cap production lines).

With CCM and the IPS preform machine range, SACMI provides a complete package to accompany manufacturers through this transition. Different parts of the world are proceeding, of course, at different paces, but they all have the same goals: to safeguard the environment and ramp up their competitiveness.

Other suppliers might be able to match us in specific areas, but with SACMI customers can rely on a sole partner: a clear advantage as it allows them to provide markets with products that comply with the highest standards proposed by the international brand owners.

IoT: enabling technologies that let you produce more and produce better

The SACMI-developed Smart Pack was recently integrated on latest-generation CCM compression machines. By using sophisticated in-machine sensors that automatically control the process without any need for worker intervention, Smart Pack warns the operator when something is wrong, thus preventing waste and errors.

That same reactive control logic also sees vision systems – proprietary SACMI solutions for every stage of the process – taking on an increasingly central role. Here, visitors to the fair can check out exceptional new solutions such as the PVS156, the first vision system integrated on the press (IPS 300) to perform intensive inspection of preforms.

From the world of ‘metal’

On the alu cap lining machine front, SACMI is driving the transition to PVC-free liners. From roll-on pilfer-proof caps – for which SACMI provides a complete line – to lugged caps, SACMI liner application technology ensures exceptional strength and sealing properties.

With SACMI PMA, PVC-free liner forming requires no oily substances or plasticizers, thus eliminating the risk of product contamination; on the complete aluminum screw cap line, output rates can reach 2,500 pieces per minute.

All solutions can be equipped with dedicated inspection systems (MVS range) produced by SACMI Vision Systems.

Assistance

With over 200 cap presses and dozens of IPS preform presses installed in the area, SACMI is perfectly placed to take the market to the next level, also by drawing on its in-depth understanding of the different manufacturing contexts (Thailand, Vietnam, Cambodia and Indonesia.

This lets us diversify the approach according to the specific needs of each country and the individual customers within them: all while continuing to deliver excellent technical assistance and spare parts services through SACMI Thailand.

www.sacmi.com

 

 

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Silbo Upgrades All Its Pallet Wrapping to Paper With Mondi

Silbo Upgrades All Its Pallet Wrapping to Paper With Mondi

  • Silbo is replacing plastic stretch film on all its pallets with Mondi’s Advantage StretchWrap kraft paper, using a new fully automated wrapping machine
  • 100% paper pallet wrap is fully recyclable, more efficient and provides higher pallet stability than industry standard plastic film
  • Close collaboration between packaging companies results in progress in the development of sustainable packaging with a wide range of customer benefits

Mondi, a global leader in sustainable packaging and paper, has collaborated with Silbo to upgrade its pallet wrapping from plastic stretch film to Mondi’s kraft paper Advantage StretchWrap. Silbo has installed the first EW Technology PaperWrap machine at its plant in Żory, Poland and provides more sustainable flexible packaging for its broad range of customers, including those supplying fruits and vegetables.

Mondi’s Advantage StretchWrap is made with responsibly sourced fibres and does not contain plastic or coating. Made from wood as a renewable resource, it is fully recyclable in existing paper waste streams, supporting the transition to a circular economy. Mondi commissioned an independent Life Cycle Assessment (LCA) which showed that Advantage StretchWrap performs better than standard plastic stretch film in several important environmental impact categories. The paper has exceptional puncture-resistance combined with high stretch properties providing robust protection for a wide range of goods during transportation.

The switch from plastic film to paper has been possible thanks to a close working relationship between Mondi, Silbo and EW Technology. A complete reel of Advantage StretchWrap can be applied to the fully automated machine without any need to re-wind. The larger dimensions of the Advantage StretchWrap reel mean that a replacement is only needed every 400-600 pallets compared to every 40-80 pallets for plastic wrapping saving time and money.

Marcin Śpiewok, CEO at Silbo, says: “We are passionate about supporting global producers in the transition from plastic packaging to more sustainable alternatives and are well-known for our innovative technology and global distribution network. This development not only supports our reputation for sustainability but will also benefit all our customers and their end-users, making quite an impact. We are truly excited to be one of the first companies to introduce Advantage StretchWrap into our supply chain and have thoroughly enjoyed the whole process with Mondi and EW Technology.”

Bartosz Babicz, Product Manager for Advantage StretchWrap at Mondi adds: “This is a huge move for the whole packaging industry and illustrates our MAP2030 commitments – using paper as a renewable and recyclable material to keep materials in circulation and reduce waste. We have worked as a team to empower Silbo in its own goals to be more sustainable. Advantage StretchWrap offers an efficient alternative to plastic film and the products still get the same protection, with a very important benefit: the installation offers a sustainable solution for all of Silbo’s customers, improving the sustainability journey of all their pallets on a global scale.”

www.mondigroup.com

 

 

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Avery Dennison Announces Second Cohort of Startups in Its AD Stretch Accelerator Program

Avery Dennison Announces Second Cohort of Startups in Its AD Stretch Accelerator Program

The company selected five startups to tackle packaging industry challenges in North America and EMENA.

Avery Dennison Corporation (NYSE:AVY) has selected five startups for Cohort 02 of the AD Stretch Accelerator Program. AD Stretch tackles crucial challenges in the labels and packaging industry, including connected packaging, materials innovation and sustainability. The program, run in partnership with accelerator builder-operator Highline Beta, received over 300 applications from startups worldwide.

Following the success of the inaugural cohort, AD Stretch Cohort 02 will deliver a unique pilot-based accelerator program that encourages collaboration, planning, execution, and analysis with a select group of startups over a condensed six-month period, running pilots in North America and EMENA.

“The five startups will bring unique approaches and solutions to our challenges and fresh perspectives to our industry,” said Jeroen Diderich, senior vice president and general manager Avery Dennison Materials Group North America. “Together, we will drive innovation and sustainability globally.”

Avery Dennison chose these startups for their potential to evolve the label and packaging industry. Other criteria included their experience in bringing products to market, generating sales and ability to partner with a Fortune 500 industry-leader.

The startups are:

BeFC: the startup’s paper biofuel cells use enzymes to convert glucose and oxygen into electricity – a sustainable alternative to traditional miniature batteries. The expertise of Avery Dennison combined with BeFC’s printable and flexible bio-batteries will empower the next generation of logistics, medical devices, health wearables and environmental devices.

Moree: Moree makes it easy for food companies to switch to reusable packaging with their innovative Reusable Packaging as a Service. They offer reusable pouches, easy returns and digital rewards for customers, all while tracking inventory, orders and environmental savings through their SaaS platform. Together with Avery Dennison, Moree will help brands take a big step towards zero waste, while encouraging more sustainable lifestyles.

Peafowl Plasmonics: the startup’s light harvesting cell can invisibly power any conductive surface, including transparent ones, revolutionizing electronic devices. With their expertise in plasmonics, nanomaterials and solar capture, Peafowl Plasmonics will join Avery Dennison on a journey towards sustainable energy.

Puro Renewables: Avery Dennison and Puro Renewables will collaborate on a mission to eliminate the long-term impact of plastic waste. Puro Renewables transforms plastic product manufacturing by utilizing carbon-negative, bio-renewable biowaste materials. They help major manufacturers and brands create desirable products while reducing reliance on fossil fuels, decreasing their carbon footprint.

Stemly: Stemly automates forecasting and optimizes supply chain, finance and sustainability decisions. Together with Avery Dennison, and with an AI-powered platform and diverse dataset management, Stemly delivers fast implementation and accurate forecasts, enabling executives to make better and more interconnected decisions across the company.

“Avery Dennison aims to foster a startup mentality of agility and innovation throughout the organization by collaborating with startups, accelerators and investors,” said Steve Flannery, senior vice president and general manager Avery Dennison Materials Group EMENA. This strategy will create win-win outcomes for everyone involved. “Our partnering will positively impact our industry and the world.”

www.averydennison.com

 

 

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Constantia Flexibles and SB Packagings Close the Transaction and Kick Off the Joint Venture

Constantia Flexibles and SB Packagings Close the Transaction and Kick Off the Joint Venture

Constantia Flexibles, Premji Invest, and Amit Banga, Managing Director of SB Packagings, have finalized the joint venture to create one of the largest sustainable packaging platforms in India and South Asia, following the regulatory approval from the Competition Commission of India.

The joint venture (SB-Constantia Flexibles), between two flexible packaging industry leaders and Premji Invest as shareholders, will leverage each company’s unique strengths and resources to achieve further success in the Indian market.

Pim Vervaat, Global CEO of Constantia Flexibles, expresses, “I have full confidence in the partnership’s ability to be an effective solution provider to its customers in India through innovation and excellence. We will drive growth and profitability for all stakeholders.” Amit Banga, Managing Director of SB Packagings, adds, “The joint venture positions us as a clear leader to drive the sustainable packaging agenda in India and beyond with a unique product offering.”

Mr. O.P. Banga, the founder of SB Packagings conveyed his best wishes for the JV.

Headquarters Constantia Flexibles in Vienna, Austria

Strong synergy potential with a focus on sustainability

SB-Constantia Flexibles will operate in the food and hygiene markets, offering medium to high-barrier packaging solutions. It will have close to 2,700 employees across nine plants spread across the country. Deepak Ganjoo, ex-president of AMESA region, Essel Propack Limited has been appointed as the CEO of the joint venture and will spearhead the business. Deepak and the management team will be focused on delivering sustainable and innovative solutions to customers in India and South Asia under the guidance and mentorship of the Board of Directors. Pim Vervaat, Amit Banga and Rajesh Ramaiah from Premji Invest, the key shareholder representatives on the board shall be focused on driving the strategic imperatives and inorganic growth of the JV.

Pim Vervaat, CEO of Constantia Flexibles

The JV will pursue both organic and inorganic growth opportunities in higher value-added market segments, continuing its strong growth trajectory in the hygiene, food, and HPC segment even as it further develops the sustainable mono-material EcoLam product range. It will bring together the mono-material capabilities of both Constantia Flexibles India and SB Packagings and offer medium to high-barrier packaging solutions to food and hygiene markets.

KPMG in India acted as exclusive financial advisor to Constantia Flexibles for the transaction.

www.cflex.com

 

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Earthday.Org Launches New Plastics Health Research Module in Preparation for 2024 Theme

Earthday.Org Launches New Plastics Health Research Module in Preparation for 2024 Theme

Educating Individuals About the Impacts of Plastic on Human Health

EARTHDAY.ORG, the global organizer of Earth Day and largest recruiter to the environmental movement worldwide, announced the launch of the Plastics Health Research Module, a database consisting of the most up-to-date research on the sinister implications plastics have on human health. The module serves as a building block to the 2024 theme which will focus on fostering collaboration among governments, businesses, and individuals to free society from the insidious grip of plastics.

“The Plastics Health Research Module has a vital role to play in reshaping our perception of plastics.” said Aidan Charron, End of Plastics Campaign Manager at EARTHDAY.ORG. “It’s not just about the data, it is a profound commitment to education and a catalyst for change. Our collective future depends on embracing sustainable alternatives and bidding farewell to this harmful material that poses significant threats to our environment and well-being.”

The Plastics Health Research Module represents a pivotal step in understanding the comprehensive impact of plastics on the human body and solidifies EARTHDAY.ORG’s commitment to education and altering human attitudes, effectively dispelling the notion of plastics being our allies. By consolidating the latest research findings, the module reveals the multifaceted risks plastics pose across all eight of the human body systems: skeletal, muscular, cardiovascular, respiratory, digestive, urinary, endocrine, and lymphatic.

“As we educate ourselves about the grave dangers of plastic and its lethal impact on human well-being, we are compelled to take immediate action in dismantling our dependence on this hazardous substance,” said Kathleen Rogers, President at EARTHDAY.ORG. “It is through this knowledge that we empower ourselves to protect our health, our communities, and the very essence of life itself.”

Learn more at earthday.org.

 

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Ascend’s Starflam Selected by V-Zug for Household Oven Components

Ascend’s Starflam Selected by V-Zug for Household Oven Components

Ascend Performance Materials, a fully integrated producer of durable high-performance materials, has announced that its Starflam RX06082 polymer is used by V-Zug Group, a Swiss manufacturer of premium large household appliances, for molding a large oven part. Starflam RX06082 is a 20% glass-fiber reinforced, halogen-free flame retardant PA66/PA6. It is supplied to V-Zug through Ascend’s European distributor Lenorplastics AG in a pre-colored black grade.

“We are excited to win this prestigious application, which is an important ‘first’ for Starflam in the segment of large kitchen and laundry appliances,” says Dr. Christelle Staller, EMEAI engineering plastics sales director at Ascend. “As we continue to expand our footprint in Europe, this partnership with V-Zug and Lenorplastics will serve as a model for the kinds of value chain partnerships that deliver significant benefits for all, including the end consumer.”

Starflam RX06082 had been recommended to V-Zug by Lenorplastics and Ornaplast in view of the high requirements for the oven part and following the customer’s successful use of Starflam resins for other applications.

The non-halogenated compound has a UL94 yellow card flammability rating of V0 at 1.6 mm wall thickness and combines good flowability for long and complex injection molded components, good mechanical properties and high heat resistance, while also providing a clean black finish.

“After successful trials, we selected the Ascend polymer for its capability of producing high-quality parts with excellent repeatability in a cost-efficient molding process,” explains Peter Jan Vokurka Global Product Manager at V-Zug. “The Starflam grade meets all our expectations, and we are already looking into its potential for further components with similarly demanding requirements.”

V-Zug, Switzerland’s leading supplier of premium large household appliances, is using a UL94 V0 rated, 20% glass filled Starflam PA blend from Ascend Performance Materials for a demanding large household oven part.

www.ascendmaterials.com

 

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Goal: Maximum Efficiency in Urban Mobility

Goal: Maximum Efficiency in Urban Mobility

  • Concept car “muc023” takes 2nd place in the international car race “Shell Eco-marathon” (Europe and Africa)
  • Front and side windows made of transparent lightweight plastic
  • New polycarbonates with alternative raw materials

How can you drive as far as possible with one kilowatt hour (kWh) of energy? This was the question posed by the “TUfast Eco Team” of committed students from the Technical University of Munich, who developed a concept car called “muc023”. The team has now been successful in the international car race “Shell Eco-marathon” and came in 2nd place in terms of efficiency on the track: the range of the muc023 was 242 kilometers per kWh – a nice result!

Aerodynamics, a low weight and minimal energy losses were high on the agenda when designing the hyper-efficient city vehicle. Covestro supported the developments with its transparent and lightweight Makrolon AG RE polycarbonate. With its use in the front and side windows, the plastic helps the electric car weigh just 65 kilograms in total, making it lighter than its driver.

“I am very pleased with the ambition and courage of this young team, which is pursuing the same goal as our company: to commit to the most efficient and sustainable mobility possible,” says Sucheta Govil, Chief Commercial Officer at Covestro. “Similar to the ‘Sonnenwagen’ solar car project, we also support these students in exploring what is possible. In addition, we want to attract young people at leading universities to work with us on solutions for future mobility.”

Makrolon AG – the abbreviation stands for “automotive glazing” – was developed for glazing vehicles and is characterized by transparency and light weight. “With the RE variant, we can further increase sustainability by making greater use of alternative mass-balanced raw materials from biowaste and residual materials, as well as renewable electricity for the production of the plastic,” says Dr. Fabian Grote, Head of Global Technical Marketing Mobility in the Engineering Plastics segment. “In this way, we want to help make the circular economy a reality.” The company’s plastics have long been used in the automotive industry, enabling functional and more sustainable solutions with plenty of design freedom.

Less weight, improved aerodynamics

The results of the vehicle development are impressive: While muc023 traveled 242 kilometers on one kilowatt hour, today’s electric vehicles can only cover a distance of 5 to 10 kilometers with this amount of energy. “In the new prototype, we have once again significantly reduced the weight of the chassis and suspension,” explains Gleb Lialine, head of the TUfast team. “We also improved the aerodynamics, achieving a drag coefficient of just 0.13, and finally installed a more powerful motor and optimized the electrical control system.”

To challenge itself, the team takes part in international motorsport competitions, most recently the Shell Eco-marathon in Nogaro in southwestern France. At the Paul Armagnac race track, the Munich team competed against university teams from all over the world and came in 2nd place. In addition to the car’s very good efficiency, a newly developed system for autonomous driving was also put to the test, which is operated with cameras and LiDARs as well as various sensors. For LiDAR system requirements, Covestro offers polycarbonate plastics from the Makrolon ST (Sensor Transparent) product range that are transparent to the corresponding infrared wavelengths and allow sensors to be installed.

www.covestro.com

 

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Arburg Italy: Two Days of celebrations

Arburg Italy: Two Days of celebrations

  • Open house: Event on 18 and 19 May 2023 at the subsidiary in Peschiera Borromeo
  • Highlights: History and milestone machine to mark 100 years of the Hehl family company
  • Big topic: Support for injection moulding plants in Italy

Arburg’s Italian subsidiary in Peschiera Borromeo held its big anniversary celebration to mark 100 years of the Hehl family company. The open house was a real crowd puller thanks to a successful mix of festivities and technical highlights. The focus was on the company’s history, the Allrounder 470 H milestone machine and important information on topics of the future such as digitalisation, the search for young talent and Italian support programmes for machine investment.

Arburg employees and invited specialists presented the information to the visitors as part of an interesting programme. In addition to fascinating presentations and insights into the company’s history, there was also plenty of entertainment and networking. Gerhard Böhm, Managing Director Sales and Service, also came to Italy from the German company headquarters for the two-day open house.

Anniversary and milestone machine

At the start, Raffaele Abbruzzetti, Managing Director of Arburg Italy, and Sales Operation Manager Luca Fasoli, together with Gerhard Böhm, presented the 100-year history of the Hehl family company to the many trade visitors. The detailed presentation of the specially designed milestone machine, the hybrid Allrounder 470 H, was a highlight. During the open house, the machine produced a business card box in a 1+1-cavity mould from Gammaplast Srl. The moulded parts were made of an ABS (BIO Sinkral L 322 Balance BA65) from Versalis, removed by a Multilift Select 8 linear robotic system and placed on an assembly station, where they were finished.

The second injection moulding exhibit was a turnkey system based around a vertical Allrounder 375 V. The compact production cell overmoulded metal inserts with 50 per cent glass-fibre reinforced PA 66/6 to form a two-part “tyre lever” bicycle tool. The material was a single-grade post-industrial recyclate (PIR). The associated Kuka six-axis robot was mounted in a space-saving hanging position and integrated into the Gestica control system.

Digitalisation and Arburg Service

Other highlights included two exhibition areas on the topics of digitalisation and Arburg Service. The new “Action Plan: Energy” was also presented in the “Service Corner”. This plan involves individual energy consultations including energy measurements at the customer’s site and highlights many specific options for optimising energy requirements throughout the entire production process, thereby significantly reducing costs in injection moulding production. The ARS Arburg Remote Service for joint remote maintenance of systems with Arburg specialists was presented on an Allrounder 320 C Golden Edition. In the digitalisation area, guests were able to obtain detailed information about products and services such as the Arburg host computer system ALS and arburgXworld customer portal.

Industrial additive manufacturing

In the additive manufacturing area, Arburg Italy presented the other services it offers with its partner Faberlab and showcased a TiQ 5 3D printer from Arburg’s sister company innovatiQ. The printer produced individual grippers (end-of-arm tool, or EoAT) for robotic systems from carbon fibre reinforced PA. The additive manufacturing of grippers of this kind and other operating equipment on demand is gaining in importance, as decreasing batch sizes mean that the robotic grippers have to be replaced more and more frequently in automated injection moulding and have to be precisely adapted to the respective handling task.

Interesting presentations

The open house was rounded off by a set of content-rich presentations on topics including national and local programmes for promoting machine investments, attracting young talent, Industry 4.0, best practice in mould manufacturing, and the basic principle of TPM (total productive maintenance): a comprehensive approach to plant maintenance and production optimisation. Both days closed with a get-together with drinks, conversation and music.

A weekend for employees

On 20 May, the Italian subsidiary also organised a family day for all employees and their families to celebrate the anniversary. After all, they are ultimately play a major role in Arburg’s great success in Italy. In addition to games and workshops for the kids, there was also a fun magic show that went down well with adults and children alike. This was followed on 21 May by the anniversary sporting event “Maratona del Naviglio”, organised and sponsored by Arburg Srl. The registration fees were donated entirely to good causes. Some of the Arburg employees from Peschiera Borromeo took part in the 10-kilometre run and the half marathon. “100 years of the Hehl family company” – an anniversary for everyone!

On the occasion of the anniversary, Arburg Italy also sponsored a sports event. A team from the Peschiera Borromeo subsidiary also ran the 10-kilometre course, including Managing Director Raffaele Abbruzzetti (right).

Further information about Arburg can be found at www.arburg.com

 

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