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Delhi Chief Minister Rekha Gupta Calls On Plastic Industry To Drive Innovation, Recycling And Responsible Growth

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Delhi Chief Minister Rekha Gupta Calls On Plastic Industry To Drive Innovation, Recycling And Responsible Growth

Delhi CM inaugurates PLASTINDIA 2026 India’s largest plastic exhibition with focus on sustainability and industry growth

The Hon’ble Chief Minister of Delhi today urged the Indian plastic industry to innovate and develop new processes for manufacturing eco-friendly products, while working towards the ambitious goal of recycling 100 per cent of plastic waste. Emphasising the need for responsible growth, she said sustainability must be at the core of the industry’s future vision.

Highlighting Delhi’s growing plastic waste challenge, the Chief Minister noted that plastic disposal remains a major concern for the national capital, with thousands of tonnes of waste generated every day. She called upon industry stakeholders to actively support Delhi’s journey towards becoming a greener and cleaner city through enhanced recycling, circular economy practices, and innovative material solutions.

At the same time, the Chief Minister appreciated the proactive efforts of the plastic industry in promoting sustainability, particularly lauding the organisation of PlastIndia 2026 as a zero-waste exhibition. She said such initiatives demonstrate the industry’s commitment to environmental responsibility while showcasing technological advancements and best practices.

Speaking on the sector’s growth potential, she noted that the Indian plastic industry was valued at USD 44 billion in 2025 and is expected to grow to USD 47 billion in 2026, reaching USD 64 billion by 2030. She said this growth must be aligned with sustainability goals to ensure long-term economic and environmental benefits.

The Chief Minister also welcomed the signing of the Free Trade Agreement with the European Union and the tariff deal with the United States, stating that these developments will open new global markets for Indian manufacturers, particularly benefitting the MSME sector and boosting exports.

Calling for deeper collaboration, she sought the plastic industry’s support in transforming Delhi into a hub for plastic processing and recycling, driven by innovation and advanced technologies. She encouraged the development of new, sustainable products that can convert plastic waste into valuable resources, helping Delhi lead by example in responsible industrial growth.

“Responsible growth should be our collective vision. With innovation, recycling and industry participation, Delhi can move towards a greener future while unlocking economic opportunities,” she said.

The Six-day PLASTINDIA 2026, India’s largest plastics exhibition, is being organised by the Plastindia Foundation, the apex body representing leading associations, organisations and institutions of the Indian plastics industry at Bharat Mandapam.

PLASTINDIA 2026, the leading  international plastics exhibition and India’s first-ever 100% zero-waste expo will be hosting over 2,000 exhibitors and expects to attract more than 6 lakh footfall from India and across the world, showcasing the scale, strength and global competitiveness of the Indian plastics industry.

PLASTINDIA 2026 will be hosting a series of high-impact initiatives designed to strengthen policy dialogue, global trade and sustainability. These include a CEO Conclave, bringing together industry leaders and policymakers, and a Reverse Buyer Seller Meet (RBSM) that will facilitate structured one-to-one meetings between Indian exhibitors and international buyers, accelerating exports and long-term business collaborations.” Said Mr Ravish Kamath, President, Plast India Foundation.

“India’s plastics industry is witnessing strong and sustained growth. The market, currently valued at USD 26.5 billion in 2025, is projected to reach USD 44.5 billion by 2030, growing at a CAGR of 11%. Plastics exports are expected to double from USD 10 billion in 2025 to USD 20 billion by 2027, reaffirming India’s expanding role in the global plastics value chain,” said Mr. Kamath.

He added that this growth is being driven by infrastructure development and rising consumer demand across packaging, automotive, construction, electronics and healthcare sectors.

“PLASTINDIA 2026 will host a CEO Conclave, bringing together industry leaders and policymakers to enable strategic dialogue, along with a Reverse Buyer Seller Meet (RBSM) that will facilitate structured one-to-one interactions between Indian exhibitors and international buyers, accelerating exports and long-term collaborations,” he added.

Speaking on the sustainability and experiential vision of the exhibition, Mr. Alok Tibrewala, Chairman, National Executive Committee, PLASTINDIA 2026, underlined the event’s commitment to environmental responsibility.

“What truly sets PLASTINDIA 2026 apart is its determined commitment to be a Zero-Waste exhibition — a bold first for India’s plastics industry. Inspired by our Hon’ble Prime Minister Shri Narendra Modi’s Swachh Bharat Mission, this edition will implement circular economy practices, large-scale recycling initiatives and sustainability-driven operations across the entire exhibition,” said Mr. Tibrewala.

Mr. Tibrewala also highlighted several first-of-its-kind initiatives planned for the event.

PLASTINDIA 2026 will feature a 20,000 sq. ft. Open Air Museum — a unique experiential initiative showcasing the positive and responsible role of plastics through large sculptures, interactive installations and themed zones. In addition, the Startup Search Initiative, developed in collaboration with IIM Calcutta Innovation Park (IIMCIP), will provide a powerful platform for emerging innovators.” He noted 10 short listed start-ups from 150 applications are being rewarded with 2 lakh rupee cash price and a complimentary booth at PLASTINDIA 2026.”

“With the support of Hon’ble Ministers and policymakers, PLASTINDIA 2026 will not only be one of the largest exhibitions ever hosted at Bharat Mandapam, but also one of the most forward-thinking. Our focus is on delivering a world-class experience while placing sustainability, innovation and responsibility at the heart of the event,” Mr. Tibrewala said.

PLASTINDIA 2026 firmly positions itself as a global leader in sustainable exhibition management, contributing directly to national priorities under the Swachh Bharat Mission and reinforcing the Indian plastics industry’s commitment to building a cleaner, greener and globally competitive future.

www.plastindia.org

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Precision Without Compromise — Micro Component Group To Demonstrate Pce For Medical Devices At Md&M West

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Precision Without Compromise — Micro Component Group To Demonstrate Pce For Medical Devices At Md&M West

The Micro Component Group to Showcase Advanced Photo-Chemical Etching Solutions at MD&M West 2026

The Micro Component Group (MCG) will exhibit at MD&M West in Anaheim, 3-5 February 2026, and invites engineers and OEMs to visit Booth 1587 to explore how next-generation photo-chemical etching (PCE) is enabling smaller, cleaner, and more reliable metal components for tomorrow’s medical devices.

As medical technologies become more intricate — from minimally invasive tools and implantables to diagnostic sensors, microfluidics, and wearable platforms — manufacturers face increasing challenges related to burrs, stress, heat-affected zones, and design constraints introduced by conventional processes such as stamping, laser cutting, or machining.

MCG’s PCE technology is particularly well-suited for highly demanding micro-scale medical components, including micro-needles for drug delivery and vaccine administration, precision structures for diagnostics and patient monitoring, micro-features for wearable therapeutic or sensing devices, and ultra-fine components used in dermatology and cosmetic treatment applications. PCE enables these components to be formed with sharp geometries, consistent apertures, and tight dimensional control — without inducing stress or burrs that could compromise performance, safety, or patient comfort.

PCE removes traditional barriers by producing stress-free, burr-free metal components with fine features, tight tolerances, and exceptional material integrity — critical attributes for performance, cleanliness, and patient safety.

At MD&M West, MCG will highlight the combined strengths of two companies within the Group: micrometal GmbH and Thin Metal Parts (TMP Inc.). micrometal’s highly automated, scalable PCE platform delivers repeatable precision from early development through high-volume production, helping engineering teams iterate quickly without the delays or cost burdens of hard tooling. TMP brings complementary manufacturing depth—including electroforming, laser cutting, and Mylar imaging — enabling hybrid approaches when components benefit from multiple processes or when unique design requirements demand additional flexibility.

“Innovation thrives when manufacturing keeps pace with design, and that’s exactly what PCE delivers,” says Jochen Kern, Head of Sales & Marketing at the Micro Component Group. “For medical devices, the ability to produce complex, high-precision metal components without stress or burrs is increasingly becoming a prerequisite, not an advantage.”

David Faris, Director of Sales for North America, adds: “We’re not just manufacturers — we’re development partners. If you’re trying to push a design beyond what conventional processes can reliably deliver, we’ll help you get there with a process that supports innovation at every step.”

Attendees are encouraged to visit Booth 1587 to review sample components, discuss application-specific challenges, and explore how PCE can accelerate development cycles while enhancing quality and repeatability.

www.micrometal.de

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Rösler’s Rdge Wire Mesh Belt Shot Blast Machine Now Operational At Uk Customer Experience Centre

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Rösler’s Rdge Wire Mesh Belt Shot Blast Machine Now Operational At Uk Customer Experience Centre

Rösler UK has announced that its advanced RDGE wire mesh belt shot blast machine is now fully operational at its state-of-the-art Customer Experience Centre (CEC) in Knowsley, a major milestone in the expansion of the site’s capabilities and a huge opportunity for UK manufacturers.

The RDGE machine is widely regarded as one of the most flexible and effective continuous flow shot blasting systems on the market. Its arrival at the CEC is a game-changer for Rösler’s UK-based customers, who can now see this highly efficient, precision-engineered machine in action, and crucially, benefit from its capabilities through the CEC’s subcontract finishing service.

“The RDGE gives us a new level of versatility and throughput in our subcontract operations,” says Dave Williams, Subcontract Manager at Rösler UK. “We can now offer continuous shot blasting for flat and geometrically complex components with consistent, all-around surface treatment, whether for descaling, derusting, deburring or pre-coating preparation. It’s big news for our customers.”

The RDGE’s technical features are tailored to the demands of high-productivity environments. Designed for continuous flow operation, it accommodates variable transport speeds between 0.6 to 6 metres per minute on a highly wear-resistant wire mesh manganese steel belt. Optimally placed turbines (configured through computer simulation) ensure uniform blasting results with minimal shadowing, even for large or intricately shaped parts

As part of the CEC offering, the RDGE joins an extensive range of mass finishing, shot blasting, and AM post-processing systems that support customers among others in aerospace, automotive, medical, and defence sectors. Whether developing new finishing processes, validating surface performance, or outsourcing production-scale surface treatments, the CEC has become a vital hub for finishing innovation and problem-solving.

“Having this technology on-site means we’re not just talking about what’s possible, we’re proving it, live, every day,” Williams adds. “For customers, it’s a low-risk way to explore advanced finishing without immediate investment. And for Rösler, it reinforces our commitment to delivering real-world results.”

The RDGE’s integration into the Knowsley CEC underscores Rösler’s position as a total solutions provider, offering not just machinery, but expertise, process development, and full-service finishing support.

www.rosler.com

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Husky Highlights Local Commitment And Innovations To Enable Safety, Affordability, And Sustainability At Plastindia 2026

Husky Highlights Local Commitment And Innovations To Enable Safety, Affordability, And Sustainability At Plastindia 2026

Husky Technologies, a pioneering technology provider enabling the delivery of essential needs to the global community, is highlighting 25 years of investment in India with a significant presence at Plastindia 2026. The company is exhibiting from February 5-10, at Bharat Mandapam, New Delhi, in Hall 5G, Booth A19.

Building on 25 years of continuous regional investment, Husky is featuring breakthrough technologies designed to enable manufacturers in India reach new levels of safety, affordability, and sustainability – without compromise. Since entering the market with its first system sale in 1995, Husky has systematically built a comprehensive infrastructure to support local brands and producers. This includes the creation of a flagship sales and service office in 2001, opening of the Chennai manufacturing facility in 2011, and recently established Delhi office in 2025. This deep support network now includes a regional proactive monitoring hub, enhanced service center, packaging development lab, parts distribution center, and learning academy – all delivering close, responsive service and support.

“India is one of our most strategic markets worldwide, and our presence at Plastindia 2026 reflects the meaningful progress of our long-standing commitment to supporting the region’s rise as a global manufacturing leader,” said Bradley Selleck, Husky’s CEO. “We’ve made significant investments to expand local capabilities and have plans to further strengthen our footprint as we continue enabling our customers’ growth in this dynamic market. By developing solutions that strive to deliver reduced conversion costs alongside the highest standards of quality and recyclability, we’re empowering local brands and producers to grow responsibly while advancing a more circular future.”

At its booth, Husky is demonstrating next-generation technologies tailored for brands and producers serving the Indian market, including:

“As we reflect on our journey in India, we are proud to have collaborated with many of the country’s most dynamic and fast-growing brands and producers. India remains one of the world’s most vibrant packaging markets, and we are committed to supporting our customers as they continue to harness this momentum,” said Wassim Labban, Husky’s Vice President, Systems and Tooling, EEMEIA, SEA, ANZ. “Looking ahead, we will continue delivering the right combination of innovative technologies, packaging design expertise, and proactive services to help our customers meet unique regional needs while driving greater affordability, efficiency, and productivity.”

Husky experts will be available at Hall 5G, Booth A19 to discuss how the company’s integrated systems, connected services, and local support can help manufacturers achieve production and sustainability goals.

www.husky.co

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Management Change At HASCO: Markus Büngers Becomes New CEO

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Management Change At HASCO: Markus Büngers Becomes New CEO

Markus Büngers has taken over the position of CEO of HASCO Hasenclever GmbH + Co. KG. Following the departure of the long-standing CEO, Christoph Ehrlich, in the summer of 2025, Thomas Karazmann initially assumed responsibility for managing the company and, during this transition phase, ensured HASCO’s strategic continuity and operational stability.

In his previous role as Executive Vice President Finance & Administration, Markus Büngers was continuously involved in the strategic and operational aspects of all departments and thus played a decisive role in shaping the company’s ongoing global development. He stands for continuity, technical expertise and strategic reliability.

Thomas Karazmann is confident that his successor will continue to drive HASCO’s strategic development. “I am delighted that we have been able to appoint Markus Büngers as the person we absolutely wanted to take on the role of CEO. He is an experienced manager who knows HASCO very well and, thanks to his previous roles at renowned industrial companies, has extensive international management experience. With him, HASCO is in the best possible hands.”

Markus Büngers is equally optimistic about his new role: “I would like to thank everyone most sincerely for the trust they have placed in me to actively shape HASCO’s future in this important role. The challenges are great, but so is our confidence. HASCO has enormous strengths, excellent employees with a wide range of skills, and a clear, shared vision. We will consistently build on these strengths through dedicated hard work for the benefit of our customers.”

With this management change at the beginning of the year, HASCO has laid the foundations for stable, future-oriented development and, in Markus Büngers, has chosen a manager who knows the company extremely well and embodies its values.

www.hasco.com

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Launch Of KI4KI: Artificial Intelligence For The Plastics Industry

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Launch Of KI4KI: Artificial Intelligence For The Plastics Industry

Kick-off meeting with workshop successfully held

The plastics industry faces considerable challenges. Rising energy and raw material costs, increasing international competitive pressure, ambitious sustainability requirements and increasingly complex development and production processes characterise the everyday business of many companies. In this environment, artificial intelligence is developing into a key technology for measurably increasing quality levels, efficiency and the speed of innovation.

Based on this, we at the IKV officially launched the KI4KI consortium project with nine industrial companies at the Plastic Innovation Centre 4.0. With the kick-off meeting, we have set an important milestone in working with industry partners to sharpen the role of artificial intelligence in the plastics industry, identify specific areas of application, and systematically record the needs of companies.

During the kick-off meeting, we conducted a GAP analysis to identify the key requirements, challenges and development potential of the participating companies. Two keynote speeches from the industry by M.TEC Engineering GmbH (link to speaker) and MAAG Group (link to speaker) provided practical insights into current AI applications in plastics technology. In subsequent workshops on product development, process optimisation and experiences and challenges in implementing AI, these topics were explored in greater depth and applied to specific issues faced by the companies.

‘Companies that do not want to leave the potential of artificial intelligence in plastics technology untapped should participate in the KI4KI consortium project now. They will receive a structured assessment of their initial situation, guidance on AI methods and solutions, and access to a strong network of industry and research partners.’

We would like to express our sincere thanks to all participants and the companies involved:

Bekum Maschinenbau GmbHegeplast international GmbH, John Deere GmbH & Co. KG, Kuraray Europe GmbH , Simona AG,  Soplar SA,  Treffert GmbH, Viega Holding GmbH & Co. KG und Windmöller & Hölscher SE & Co. KG

Other companies are warmly invited to join the consortium project in order to systematically identify their own AI potential, reduce implementation risks and generate concrete added value through AI in their companies.

www.ikv-aachen.de

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Lake Cable Relies On SIKORA Technology For Precise Quality Monitoring In Cable Manufacturing

Lake Cable Relies On SIKORA Technology For Precise Quality Monitoring In Cable Manufacturing

Founded in 1995 and headquartered in Bensenville, Illinois, Lake Cable is a leading US-based manufacturer of high-performance wire and cable. With a workforce of 650-plus employees, Lake Cable serves a wide range of markets including industrial automation, data centers, electric vehicles, smart infrastructure, and marine, oil, and gas industries – to name a few. At Lake Cable, delivering consistent product quality is non-negotiable. “We manufacture highly engineered, high-tolerance products,” explains Cooper Runzel, Chief Operating Officer at Lake Cable. “This demands real-time data collection and traceability for every foot of cable, which simply is not possible without quality inline measuring equipment.”

To achieve such high standards, Lake Cable integrates SIKORA’s advanced measurement equipment, such as the LUMP 2000, LASER Series, SPARK 2000, and CENTERVIEW 8000, directly into their extrusion lines. These devices are built to last and have become a staple in Lake Cable’s production. SIKORA systems have also helped Lake Cable raise their automated quality process through improved data collection and communication protocols. “I have been in this industry for over a decade. I have used most of SIKORA’s competitors, but no one has been a partner to us the way SIKORA has,” says Cooper Runzel.

Such a close partnership is a key to Lake Cable’s success, especially given its reputation as an industry leader and high expectations. Lake Cable uses a cell manufacturing model to provide the shortest lead times in the industry and a wide range of customization services – from jacket colors and striping to composite configurations and private labeling. Lake Cable’s unmatched versatility is complemented by 100% quality inspections, small minimum runs, and traceability of all raw materials, machines, and operators.

All of Lake Cable’s prime lines have one exceptional SIKORA measuring device installed: the CENTERVIEW 8000. Designed for smaller products such as data and automotive cables, Lake Cable uses the CENTERVIEW 8000 to show wall thickness and concentricity on a heads-up display. This system replaced the outdated method of cutting live samples for manual measurement and adjustment, reducing Lake Cable’s start-up time and scrap. “By performing production checks on the fly, we save material and reduce the workload on our quality team,” Cooper Runzel states, and adds: “Our customers, in turn, benefit from more consistent, high-quality cables with better centering, more uniform walls, and ultimately, greater satisfaction.”

Lake Cable’s vision for the future is clear to Cooper Runzel: “Our goal is to have a world-class, interconnected quality program — one that does not just respond to issues but anticipates them before they happen. SIKORA systems are a key part of making that vision a reality.”

www.sikora.net

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From Waste To Value: Borealis Helps Spark EU-Funded Project ELECTRO To Transform Hard-To-Recycle Plastics Into Valuable Resources

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From Waste To Value: Borealis Helps Spark EU-Funded Project ELECTRO To Transform Hard-To-Recycle Plastics Into Valuable Resources

  • Borealis is strengthening Europe’s circular plastics future as a key partner in Project ELECTRO, an EU-funded consortium uniting leading researchers and industry pioneers to unlock the next generation of electrified chemical recycling.
  • With its expertise in chemical recycling and polyolefin innovation, Borealis helps convert mixed and hard-to-recycle plastic waste into high-value olefins powered by renewable electricity, enabling circularity at industrial scale.
  • By connecting ELECTRO with the Borealis-cofounded Project STOP, the consortium is testing breakthrough technologies with real-world waste streams, ensuring innovation delivers measurable impact for communities and the environment.

Borealis is a proud partner of Project ELECTRO, a cutting-edge EU-funded initiative driving Europe toward a climate-neutral, circular plastics system. The project brings together top universities such as the University of Ghent, research institutes, and industry players to develop electrified, high-efficiency recycling technologies capable of turning low-quality waste into premium raw materials.

Turning Low-Value Plastics into High-Value Building Blocks

Project ELECTRO aims to reshape the future of recycling by developing electrified thermochemical processes that transform mixed and hard-to-recycle waste — including multilayer packaging and contaminated plastics — into high-purity olefins such as ethylene and propylene.

By using renewable electricity instead of fossil-based energy, ELECTRO targets up to a 90% reduction in greenhouse gas emissions, matching the ambition of the EU’s circularity and decarbonization agenda.

Borealis Drives Key Advances in Circular Feedstocks

As a leading consortium partner, Borealis heads the work package focused on enabling circular feedstocks for efficient steam cracking. Key contributions include:

  • Evaluating full-range pyrolysis oil (pyoil) and its fractions
  • Optimizing circular hydrocarbon mixtures for large-scale cracking
  • Developing cracking strategies tailored to diverse pyoil qualities
  • Applying prefractionation, advanced filtration, and quality assessments to improve process performance

Linking Innovation to Real-World Waste Through Project STOP

Borealis also connects Project ELECTRO with Project STOP — its internationally recognized waste management initiative co-founded by Borealis and Systemiq in 2017. Household plastics collected in Indonesia through Project STOP are used in ELECTRO’s research, allowing the consortium to test the viability of chemical recycling on challenging, low-value waste streams.

“At Borealis, we’re committed to scaling circular solutions through innovation and strong partnerships. Together with our ELECTRO partners, we’re proving how electrified chemical recycling can turn challenging waste streams into valuable resources for a circular economy,” says Manjunath Patil, Senior Engineer Innovation & Technology at Borealis.

Project ELECTRO combines top-tier scientific expertise with real-world testing. Our collaboration with Borealis – and the integration of material from Project STOP – shows how cross-sector innovation can unlock scalable solutions for both industry and society,” says Kevin Van Geem, Professor at Ghent University and Project ELECTRO coordinator.

www.borealisgroup.com

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EUROMAP – Europe’s Association For Plastics And Rubber Machinery Manufacturers

EUROMAP – Europe’s Association For Plastics And Rubber Machinery Manufacturers

EUROMAP represents the interests of Europe’s plastics and rubber machinery industry and plays a key role in shaping the sector’s future. With a new presidency in office since 2025, the association is reinforcing its commitment to innovation, collaboration, and global competitiveness. Tobias Baur, CSO of the German injection moulding specialist ARBURG GmbH & Co KG, is the new President of the European umbrella association. Alessandro Grassi, Shareholder and CEO of FRIGOSYSTEM S.R.L., the Italian temperature control equipment manufacturer, is on board as Vice President.

EUROMAP Tobias Baur

A cornerstone of EUROMAP’s work is its leadership in the field of standardization. For decades, EUROMAP has developed and promoted technical recommendations serving as the foundation for harmonized practices across the industry. These standards not only ensure interoperability and safety but also drive efficiency and sustainability in manufacturing processes.

EUROMAP_Thorsten Kuehmann

In recent years, EUROMAP has intensified its focus on Industry 4.0, recognizing the transformative potential of digitalization in machinery and production. A central pillar of this effort is the long-standing collaboration with the OPC Foundation. Together, the partners have advanced the use of OPC UA as a universal communication protocol for machine-to-machine interaction, enabling seamless data exchange across diverse systems and manufacturers in the plastics and rubber machinery industry.

EUROMAP_Alessandro Grassi

Building on this foundation, EUROMAP has recently entered into cooperation with the Industrial Digital Twin Association (IDTA). This partnership supports the development and implementation of the Asset Administration Shell (AAS), a key concept for realizing digital twins in industrial environments. By aligning with IDTA, EUROMAP ensures that the plastics and rubber machinery sector remains at the forefront of digital innovation and integration.

The new EUROMAP presidency has emphasized the importance of a united European industry, especially in the face of global challenges and the transition toward a circular economy. EUROMAP’s roadmap aims to be ambitious yet inclusive, ensuring that the industry is actively involved in shaping its future.

www.euromap.org

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BLUETTI Presents More Sustainable Power Station With Partially Bio-Based Covestro Materials At CES 2026

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BLUETTI Presents More Sustainable Power Station With Partially Bio-Based Covestro Materials At CES 2026

  • New model uses Bayblend RE polycarbonate, which contains 25 percent bio-based raw materials, attributed through mass balance accounting
  • Material potentially reduces the battery housing’s CO2 footprint by over one-fifth compared to conventional polycarbonate
  • Partnership demonstrates how materials enable durable, safe and low-carbon portable energy solutions
  • Partially bio-based Elite 100 V2 will be presented at the BLUETTI booth at CES on January 7 and is available worldwide

BLUETTI will debut the partially bio-based Elite 100 V2 portable power station, featuring Covestro’s more sustainable Bayblend RE polycarbonate, at CES 2026. BLUETTI

Portable power solutions have evolved from simple emergency backups to essential equipment for a variety of outdoor activities, from camping to RV travel and van life. At CES 2026, BLUETTI – a global brand for portable power stations and home energy storage – will present the Elite 100 V2, a partially bio-based edition of its Elite 100 portable power station. The housing is made from Covestro’s Bayblend RE polycarbonate, which is attributed 25 percent bio-based raw materials through mass balance accounting. According to calculations, this can reduce the housing’s CO2 footprint by over one-fifth compared to the conventional model.1 The market launch demonstrates how advanced materials shape the performance, appearance, and sustainability of the next generation of portable power products.

For BLUETTI, the main challenge lies in ensuring that the device’s housing lasts as long as its internal components. With more than 4,000 charging cycles – about 10 years of use – BLUETTI’s LiFePO4 battery requires a housing that withstands aging, brittleness, and wear, even under extreme temperatures and UV exposure. Safety is equally crucial, as the material must tolerate heat during operation without fire risk. Beyond these high material requirements, BLUETTI is strongly interested in reducing the CO2 footprint of its products, which is why the material must also meet this requirement.

Covestro’s Bayblend polycarbonate meets both requirements: It offers high impact resistance even at low temperatures and complies with UL 94 V-0 flame retardant standards for safe operation. The Bayblend RE grade used in the Elite 100 V2 power station is also manufactured with renewable ingredients attributed through mass balance accounting from bio-waste and biological residues, while meeting high performance requirements. The material is also part of Covestro’s CQ (Circular Intelligence) product portfolio, which marks products attributed with at least 25 percent alternative raw materials through mass balance accounting.

“This collaboration with BLUETTI demonstrates how innovative materials can accelerate the transition to more sustainable solutions for the rapidly growing portable power market,” said Lily Wang, Global President of Engineering Plastics at Covestro. “Our engineering plastics designed for the circular economy not only deliver the technical performance required for demanding outdoor applications, but also help our customers reduce their environmental footprint while advancing the circular economy.”

Allen Huang, Vice President of BLUETTI, added: “Our partnership with Covestro is based on a shared vision for a greener planet. By using their advanced bio-circular materials, we enhance the durability and safety of our products while actively reducing our environmental impact. This collaboration enables us to offer reliable, stylish, and sustainable energy solutions that empower our users to live better lives.”

Beyond technical performance, Bayblend enables refined surface textures and diverse color options through Covestro’s advanced CMF (Color, Material and Finish) capabilities. This design flexibility allows BLUETTI to meet evolving consumer preferences for more expressive, aesthetically appealing products without compromising performance standards.

www.covestro.com

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