S&T Plastic Machines: Pioneering Excellence in Injection Moulding

S&T Plastic Machines, a division of India’s renowned S&T Group, is a leader in manufacturing high-performance plastic injection moulding machines. With a focus on precision, reliability, and innovation, we provide cutting-edge machinery solutions to industries across India and beyond. Our 36,000 sq. ft. state-of-the-art facility and 18+ nationwide branches ensure comprehensive sales and service support for our clients.

Versatile Solutions for Every Industry

We offer a wide range of injection moulding machines tailored to meet the needs of various sectors, including automotive, consumer goods, medical, aerospace, defence, packaging, and home appliances. Our diverse product lineup includes:

• Dream Series (80-800T): Ideal for high-volume production in consumer goods and packaging.
• HDPE Fittings Series (100-800T): Designed for HDPE pipe, valve, and fitting production.
• VERZA Series (90-250T): High-performance machines for precision moulding in automotive and medical.
• CRESTO Series (120-250T): Optimized for delicate parts in home appliances and automotive.
• D UPVC/CPVC Series (100-800T): Built for efficient UPVC/CPVC pipe production.
• PET Series (100-500T): High-efficiency machines for producing PET bottles.
• Vertical Injection Moulding Machines (25-450T): Compact solutions for small parts, such as medical devices.

Our machines offer clamping forces from 60T to 800T and shot weights from 81gms to 5300gms in PS, offering flexibility for a variety of applications.

Engineered for Precision and Performance

Our machines are designed for stability, accuracy, and long-term performance. Key features include:

• Innovative Clamping Systems: Uniform pressure distribution for faster cycle times and higher efficiency.
• Wide Platen Support & Square Tie Bar Distances: Ensuring structural stability and precise mould alignment.
• Customizable Injection Systems: Providing precision for intricate moulding and rapid production cycles.
• LM Guideways: Smooth operations that reduce friction and enhance productivity.
• Diverse Screw Designs: Optimizing material flow for improved consistency and quality.

Customized Solutions for Every Need

We understand that different industries have unique needs. That’s why our machines are highly customizable, ensuring they meet specific production requirements. Whether it’s high-precision moulding for medical devices or fast, high-volume production for packaging, we work closely with clients to ensure optimal machine performance.

For automotive and medical industries that require precision and speed, our machines are equipped with advanced features to meet demanding production schedules. For sectors like packaging and construction, we offer durable machines that deliver reliable performance under high-volume conditions.

A Partner in Innovation and Success

S&T Plastic Machines is more than just a machine manufacturer; we are a partner in your success. We work closely with clients to optimize their manufacturing processes, providing expert training, ongoing support, and technical assistance to reduce downtime and improve productivity.

Our commitment to continuous innovation means that we are always improving our products to meet changing industry demands. With a focus on quality and customer satisfaction, we help businesses achieve sustained growth.

Commitment to Quality and Excellence

We are committed to driving India’s manufacturing growth by providing high-quality, reliable, and efficient machines. S&T Plastic Machines ensures that our products meet the highest performance standards, helping businesses maintain a competitive edge in the market.

Shaping the Future of Manufacturing

As a key player in India’s industrial transformation, S&T Plastic Machines empowers industries to increase productivity, improve quality, and reduce operational costs. Our machines deliver consistent, high-quality results, making us a trusted partner for businesses across the country.

Choosing S&T Plastic Machines means partnering with a company that is committed to your success. Together, we can shape the future of Indian manufacturing with precision, innovation, and reliability.

WWW.Stmplastics.Com

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Value Shot H203/… with new possibilities

Based on the proven nozzle range H202/…, HASCO hot runner will present the modified and improved nozzle range, Value Shot H203/…. Ideas and suggestions from customers as well as experiences from practice have been directly incorporated into the development of the new nozzle range. A total of 28 different nozzle sizes are available.

The choice between CuCoBe and highly heat conductive tips from a molybdenum alloy for more demanding applications, and the option of open torpedoes enable a broad processing spectrum from classic, mass-produced plastics to engineering plastics. Compatible coatings also enable the processing of filled plastics.

The one-component hardened nozzle body offers maximum protection against leaks. The set hardness offers the possibility of removing and re-installing the mould insert many times without any risk of damaging the tight fit of the nozzle. The new tip/dome area with the right reducing caps (along the lines of the HASCO Vario Shot nozzle range) guarantees a minimum dome volume and thus an optimum exchange of material in front of the nozzle. Long, flexible areas of the connections near to the heating make it possible to create a front-changeable system with all nozzle variants.

The well-known, long-tested heating/thermocouple combination has been incorporated into the new nozzle range, and thus also ensures maximum service life and temperature stability for the new models. Apart from that, thanks to an optimised production process, the now even more efficient Value Shot H203/… can be offered at very attractive prices.

https://www.hasco.com/

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VERTICAL INTERGRATION DRIVES SUCCESS IN TOLERANCE ATTAINMENT FOR MICRO MOLDING

Brett Saddoris, Technical Marketing Manager, Accumold

Achieving tight tolerances in micro molding is a complex process that requires carefulattention to every stage of production, from design through to assembly. The precision required for micro molded components, often used in industries such as medical devices, electronics, and micro-mechanical systems, demands a level of control that extends far beyond traditional manufacturing techniques. Tolerances, measured in micrometers, are crucial for ensuring the functionality, performance, and quality of these components.Success in this field relies on expertise in several key areas: design, material selection, the molding process itself, tool making, validation and metrology, and automated assembly. Moreover, vertical integration, where a single company controls all stages of production, offers a significant advantage in maintaining tight tolerances.

DESIGN ISSUES

The journey toward precision in micro molding begins with the design phase. Micro molding demands a unique approach to design, as the limitations and capabilities of the process must be considered from the outset. Traditional design principles cannot always be directly applied to micro molding, which necessitates specific adjustments to ensure the manufacturability of the part without compromising on precision. For example, plastic materials shrink as they cool, and this shrinkage can vary based on the polymer type and part geometry. In micro molding, even a minute variation in shrinkage can lead to significant deviations in tolerance. Therefore, accurate modeling and compensation for shrinkage are critical during the design phase.

Another challenge lies in maintaining consistent wall thickness, which is essential for achieving dimensional stability. Variations in wall thickness can cause non-uniform cooling, leading to inconsistent shrinkage and resulting in tolerance issues. The intricate nature of micro-molded parts, which often include features such as micro-channels or fine ribs, also requires precise attention during design. Even tight radii must be crafted with care to ensure that the mold can replicate these features without introducing dimensional inaccuracies. Draft angles, used to facilitate part ejection from the mold, must be carefully calculated to avoid warping, while avoiding complex undercuts can help reduce the likelihood of tolerance issues during the molding process.

MATERIALS

The material chosen for micro molding plays a pivotal role in ensuring that the final part meets the desired tolerances. Different polymers exhibit varying degrees of shrinkage, flow characteristics, and mechanical properties, all of which impact the ability to achieve precision. High-performance thermoplastics like PEEK and liquid crystal polymers (LCP) are often preferred for their superior dimensional stability. The ability of these materials to maintain their dimensions under stress and during temperature fluctuations makes them ideal for micro-molded parts where tolerances are crucial.

Material flow is another important factor to consider. In micro molding, the plastic must flow into very small, often complex mold cavities. Materials with high flowability are essential to ensure that every detail of the mold cavity is filled, preventing defects such as short shots or incomplete features. Additives like glass or carbon fibers may also be incorporated to enhance material strength or thermal properties, though these can also affect flow and shrinkage behavior. A thorough understanding of the material’s characteristics is crucial, and this is where vertical integration proves beneficial. In-house material science expertise allows for tailored material selection and optimization that aligns with both the design and the specific requirements of the micro molding process.

MOLDING

The molding process itself presents its own set of challenges in maintaining tight tolerances. Achieving the necessary precision in micro molding requires specialized machinery capable of controlling parameters such as injection speed, pressure, and temperature with extreme accuracy. Small deviations in these parameters can result in significant changes in part dimensions. For instance, if injection speed is too high or too low, it can affect how the material fills the mold, potentially leading to defects that affect tolerance. Similarly, maintaining consistent temperatures throughout the process is critical to avoid issues such as warping, shrinkage, or other dimensional inaccuracies.

Optimizing cycle time is also important in the micro molding process. While shorter cycle times are often pursued for efficiency, in micro molding, cooling time is particularly important to ensure that the part cools evenly and maintains its shape. Too short a cycle time can lead to parts being ejected from the mold before they have fully cooled, resulting in warping or dimensional inaccuracies.

TOOLING

Tool making, or mold fabrication, is another critical factor in achieving precise tolerances. The mold itself must be manufactured to extremely tight tolerances because even the smallest deviation can result in an out-of-spec part. Micro molds often have intricate features, and maintaining consistency across all cavities within a multi-cavity mold is crucial for uniform part production. High-precision machining techniques such as electrical discharge machining (EDM) and CNC milling are used to create the intricate details required for micro molds. Cooling channels within the mold must also be carefully designed to ensure even temperature distribution, as uneven cooling can lead to shrinkage issues that impact tolerances.

Vertical integration again proves advantageous in the context of tool making. A vertically integrated micro molder with in-house tooling capabilities can maintain tighter control over the mold-making process, ensuring that the tool is optimized for both the design and material requirements. This approach minimizes the risk of errors and ensures that the mold is capable of producing parts with the desired tolerances.

VALIDATION

Once the parts are produced, validation and metrology play a crucial role in ensuring that they meet the required specifications. Advanced metrology techniques are needed to accurately measure micro-molded components, given their small size and intricate features. Traditional measurement tools are often insufficient for this task. Coordinate measuring  machines (CMMs) and optical inspection systems are commonly used to verify the dimensions of micro parts with high precision. Micro computed tomography (Micro-CT) is another tool that allows for both external and internal features to be measured without damaging the part, which is especially useful for components with complex geometries.

The ability to validate part dimensions with precision is a key part of the micro molding process, and a vertically integrated molder will typically have dedicated metrology departments equipped with cutting-edge technology. This in-house capability allows for continuous quality control throughout the production process, identifying potential issues early and ensuring that parts remain within tolerance from the first to the last batch.

ASSEMBLY

For many micro-molded parts, tight tolerances must be maintained not only through the molding process but also during assembly, where these components are integrated into larger systems. Automated assembly processes are often necessary to ensure that these delicate parts are handled with the required precision. Human error in assembly can introduce variability that affects tolerances, making automation an important aspect of maintaining consistency. Automated systems equipped with vision-guided robots or alignment tools can handle the delicate nature of micro parts, ensuring that they are placed and aligned correctly during the assembly process.

In this regard, vertical integration once again plays a key role. A micro molder with in-house automated assembly capabilities can streamline the process, ensuring that tolerances are maintained from the initial molding stage through to final assembly. This end-to-end control  is a significant advantage when dealing with micro-molded parts, where even minor deviations can lead to significant issues in performance and functionality.

www.accu-mold.com

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Foodservice Packaging Market is Expected to Expand by 6% CAGR Through 2034

A recent industry report by Fact.MR estimates the global foodservice packaging market size to be valued at US$ 67.9 billion in 2024. The market is projected to grow at a compound annual growth rate (CAGR) of 6%, reaching US$ 121.7 billion by 2034.

Due to shifting customer preferences and the ever-changing demands of the food sector, the market has experienced substantial development and evolution. This market includes a broad range of packaging options made to specifically address the need of different foodservice businesses, such as cafes, restaurants, fast-food outlets, and catering services.

The need for easy and environmentally friendly packaging solutions is being driven by the growing trend of on-the-go dining and the expansion of online food delivery services. As environmental concerns have grown, sustainable packaging materials—such as compostable and biodegradable options—have become more popular.

Advancements in packaging technologies, such as barrier coatings and intelligent packaging, are contributing to the market’s expansion. The global foodservice packaging market is characterized by a competitive landscape where key players are focusing on innovation, product differentiation, and sustainability to gain an edge.

Key Takeaways from Market Study:

• The global foodservice packaging market is forecasted to expand at a CAGR of 6% through 2034.
• Global sales of foodservice packaging products are estimated at US$ 67.9 billion in 2024.
• The market is projected to reach US$ 121.7 billion by 2034-end.
• The North American market is projected to expand at a CAGR of 6.1% through 2034.
• Polyethylene terephthalate is estimated to account for 29.9% market share in 2024.
• East Asia is projected to account for 20.3% of the global market share by 2034.

“Technological advancements in the foodservice packaging market are enhancing consumer convenience and driving product sales by offering sustainable solutions,” says a Fact.MR analyst.

Market Developments:

Key foodservice packaging manufacturers are Pactiv LLC, Gold Plast SPA, Anchor Packaging Inc., Berry Global Inc., and Novolex Packaging. Key companies in the industry are joining forces by merging and acquiring other companies. They are also launching new products to make their position stronger and grab a larger share of the market.

• In 2022, Sabert Corporation revealed its latest product line, the Kraft Collection. This collection comprises a diverse range of food packaging solutions crafted from corrugated and paperboard materials. Notably, these packaging options are designed to be recyclable and compostable, featuring post-consumer fiber content, aligning with Sabert’s enduring dedication to sustainability.
• In 2022, Amcor introduced a new series of paper-based packaging products called AmFiber. This platform underscores Amcor’s commitment to consumer-centric and adaptable innovation. AmFiber seeks to redefine the capabilities of traditional paper packaging by offering a broader range of features and functional benefits, addressing the evolving needs of consumers.

Market Insights: Global Trends and Dynamics in Foodservice Packaging Industry:

According to a recent analysis by Fact.MR, a leading provider of market research and competitive intelligence, East Asia is anticipated to capture a significant 20.3% share of the global market by 2034. The presence of foodservice packaging producers across various regions globally, including Southeast Asia, Central and South America, and Australia, has enabled market players to cater to the growing demand while reducing reliance on specific sourcing locations.

In North America, the United States dominates the foodservice packaging market, accounting for a substantial 89.9% market share. Economic conditions play a pivotal role in shaping consumer spending habits and overall demand for packaged food. Additionally, regulatory frameworks and environmental policies drive producers towards sustainable and compliant packaging solutions. Evolving consumer preferences, particularly a rising demand for convenient on-the-go packaging options, further influence market dynamics.

www.factmr.com

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A New, Safer Solution with Exceptional fire Performance: Clariant’s Exolit AP 422 A

• New SVHC-free fire retardant with no melamine content (<0.1%)1 Exolit AP 422 A meets stringent safety and sustainability demands
• Innovative composition provides superior fire resistance across multiple applications

Clariant launched it’s next-generation melamine-free flame retardant, a safer and forward-thinking solution that provides superior fire resistance and meets the stringent demands of modern industries.

In 2023, melamine was classified as a Substance of Very High Concern (SVHC) making Exolit AP 422 A a valuable asset for the firestop industry, enabling the creation of coating and sealant products that maintain high performance standards without relying on melamine.

In anticipation of the current and future regulatory challenges around melamine, Clariant has been proactively working on this innovative solution for several years, developing an SVHC-free alternative to the existing melamine-containing Exolit AP 422 flame retardant.

“Exolit AP 422 A upholds the trusted reliability that Exolit products are recognized for in the market and ensures that our clients’ fire protection offerings remain competitive, particularly in terms of chemical compliance. It allows manufacturers to adapt to evolving legislation while preserving the effectiveness of their fire safety solutions,” said Sebastian Moschel, Clariant’s Technical Business Development Manager Passive Fire Protection.

The new Exolit AP 422 A addresses the concerns surrounding melamine as a Substance of Very High Concern at the same time as providing superior fire resistance across multiple applications including intumescent coatings, firestop sealing systems, and PIR insulation panels. Its non- halogenated nature helps minimize hazardous emissions, providing safer usage in critical industries.

“Exolit AP 422 A responds to key market trends around tightening fire safety standards, environmental and health concerns, regulatory compliance needs, operational efficiency demands, and the need for versatile solutions across many applications,” added Clariant’s Global Business Development Manager Polymer Solutions, Christian Battenberg.

Customers that have already incorporated Exolit AP 422 A into their firestop products describe the new melamine-free flame retardant as a game changer as it provides reliable fire protection performance at the same time as aligning with sustainability commitments. One client commented on their new competitive edge in the market, by being able to offer safer, more environmentally friendly solutions to customers.

Flame retardants are found in many applications around us, including electronic devices; transportation systems and buildings. As e-mobility expands, they provide safer protection for everything from charging points to circuit breakers. With evolving chemical regulations like REACH, Exolit AP 422 A provides manufacturers a future-proof solution to create more sustainable, superior and fully compliant flame-retardant formulations, ensuring reliability and trust.

www.clariant.com

3D PEOPLE INTRODUCES TPU01 MATERIAL FOR AM PARTS SERVICE

3D People, a leading additive manufacturing (AM) service provider of high-quality 3D printed parts on demand, is pleased to announce that it has added a new material to its service offering, namely Ultrasint TPU01.

According to Felix Manley, Co-Founder of 3D People: “Flexibility is the key to the TPU01 material, and in more than one way. The material itself is the most advanced elastomeric material, developed specifically for the MultiJet Fusion (MJF) AM system from HP, and as a result it produces the highest quality, flexible parts. Introducing this material also provides more flexibility for our customers, a significant number of whom have been asking for it. Now they can get their PA12 Nylon and TPU parts from the same partner, with quality assured.”

3D People has years of experience running MJF technology and all of the company’s technicians have completed HP’s comprehensive “Train to Maintain” program. This specialised training has instilled a deep understanding of the machines, ensuring optimised performance, enhanced reliability, and consistent delivery of high-quality results with MJF parts. The TPU01 material is a perfect addition to the 3D People service offering with its exceptional suitability for end-use parts for a variety of applications where performance and durability are essential.

This is especially true considering TPU01 has been developed for the MJF AM process. Sasha Bruml, Co-founder of 3D People explains: “It is well known, that one of the headline benefits of AM is the ability to produce complex geometries — such as lattices — efficiently and cost-effectively. Combine that capability with this material and we are able to offer a distinct advantage for our customers who are looking to fine-tune the hardness, flexibility, and shock absorption of their applications. We are seeing some highly customisable solutions that outperform traditional elastomeric materials as a result. It’s exciting.”

A further key advantage of TPU01 parts produced by 3D People is the ability to achieve significantly advanced finishes. Unlike other elastomeric materials used in additive manufacturing that often face challenges when attempting smooth finishing, the TPU01 material is uniquely compatible with vapour smoothing processes. The benefits of this extend well beyond the aesthetics of the finish, because applying vapour smoothing to TPU01 AM parts also significantly enhances its properties — increasing water tightness and reducing the likelihood of crack initiation. This results in part performance that is closer to that of moulded polyurethane parts.

There are also favourable cost implications with this new material because the MJF process typically offers more competitive pricing than SLS. With this in mind, 3D People are able to produce and supply TPU01 parts at a cost comparable to PA12 MJF, making batch production more efficient and cost-effective for clients.

The 3D People team has allocated a dedicated TPU01 schedule on its in-house MJF machines. This is to align with customer demand and allows the company to offer this flexible material with rapid turnaround times without compromising on quality. The team believe that they are now able to provide the fastest turnaround TPU printing service in the UK.

Finally, 3D People has developed detailed design guidelines to support customers to get the most out of TPU01. From refining lattice structures to enhancing durability and flexibility, the guidelines have been produced by the company’s expert team and offer guidance to ensure optimal results, whether that is for improving shock absorption or achieving smoother finishes.

www.3dpeople.uk

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Syensqo to Showcase Advanced Portfolio of Medical-Grade Polymers at Compamed

Zeniva PEEK offers clear imaging and bone-like flexibility for unique implantable fracture plates

Syensqo, previously part of Solvay Group and a leading global provider of advanced performance materials and chemical solutions, is making its debut at Compamed 2024. Visitors will be able to explore the company’s full range of high-performance polymers for the healthcare and pharmaceuticals industry, including an advanced portfolio of Solviva biomaterials for implantable medical devices.

“We are very pleased to present our complete materials offering to the medical and pharmaceutical audience at Compamed,” says Federico Baruffi, Global Marketing Manager, Life Solutions at Syensqo. “The applications shown at our booth benefit from our long-standing experience in this demanding market and demonstrate the capabilities of our teams to help customers turn their innovative concepts to reality.”

One of the highlights on display will be the novel implantable ApolloAnkle Fracture Plating System (Apollo AFX) by GLW Medical Innovation, featuring a wide selection of hybrid plates that combine a 3D-printed titanium shell with injection molded Zeniva polyetherether ketone (PEEK). All plates are manufactured in a proprietary zero-waste process and exhibit smooth, rounded corners to minimize the risk of soft tissue irritation. GLW’s patented PEEKLOC technology complements the system to permit polyaxial screw placement over a total range of 30 degrees. The hybrid plate interface minimizes the risk of plate and screw ‘cold-welding’ that has been seen with incumbent systems.

Vadim Gurevich, President and CEO of GLW, adds: “We are elevating the plating market through our 3D-printed Ti-PEEK hybrid plating platform. Apollo AFX represents a game- changing technology by delivering a clinically differentiated, compliant and cost-effective solution to the orthopedic landscape. As in previous projects, Zeniva PEEK provided exactly the right property profile to enable this unique innovation.”

Zeniva PEEK is one of the most bio-stable plastics available and meets the requirements of ASTM F2026-07 for implantable applications in human surgery. It can be carbon reinforced and delivers high strength, stiffness, toughness and fatigue resistance. These attributes and a modulus of elasticity similar to that of cortical bone greatly support the stress shielding protection provided by the Apollo AFX system.

In contrast to traditional metal, the PEEK polymer also offers greater design freedom for complex anatomical contouring of implants. Its natural ortholucency improves the intraoperative and postoperative visualization of bones and joint spaces in medical imaging. Syensqo will exhibit during Compamed 2024 from November 11 to 14 in Düsseldorf, Germany, at Booth L14 in Hall 8a.

www.syensqo.com

www.glwmed.com

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STADLER Expands Operations with New Warehouse and Office Complex in North America to Meet the Growing Demand

STADLER Anlagenbau GmbH, a globally active German company specialising in the planning, production, and assembly of turnkey recycling and sorting plants, is pleased to announce the groundbreaking of a new state-of-the-art warehouse and office complex for its U.S.subsidiary, STADLER America. Located in Winston-Salem, North Carolina, this new facility represents a significant investment to support the company’s growing customer base across North America.

The groundbreaking ceremony of the new warehouse and office complex, held on October 25th, marks the beginning of a new phase for STADLER’s operations in North America. The expansion is a strategic move to support the company’s growing customer base across the continent by providing enhanced space for operations, inventory, and employee growth.

Willi Stadler, CEO of the STADLER Group, stated: “The American market is of immense importance to us, and we see great potential beyond what our current facility will be able to support. We have strategically decided to build a new office and warehouse complex in the United States to support this continued growth. This investment underscores our long-term commitment to this market and ensures excellent support through an expanded inventory of essential spare and wear parts critical to meeting our customers’ needs. We are committed to creating a workspace where our US team feels valued and inspired, fostering an environment where they can perform at their best with enthusiasm and motivation.”

Strategic Expansion to Meet Rapid Growth

The decision to expand stems from STADLER’s remarkable growth in North America over the past four years, with revenue increasing by 50% year over year. The new facility, spanning more than 27,000 square feet, will significantly boost the company’s capacity to serve existing and new customers. Set to include warehouse and office spaces designed with sustainability and future scalability in mind; the complex will also support STADLER’s expanding workforce and operations.

The new complex is strategically located at Centre Park Court in Winston-Salem, a vibrant industrial hub home to several prominent U.S. companies. The six-acre site, surrounded by natural buffers and landscaped areas, was selected for its sustainability features and proximity to major transportation routes, including two major U.S. interstate highways.The facility is just 15 minutes from the nearest airport, ensuring efficient logistics and accessibility for employees and customers.

Speaking about the importance of the new facility, Mat Everhart, CEO of STADLER America LLC, stated, “The new US Headquarters for STADLER America will reflect the fact that service to our customers and each other as colleagues are truly our top priorities. While fast parts service is important, the true key to real serviceis a highly skilled, friendly, knowledgeable, and engaging team member to assist. Our new facility will set the backdrop and create a welcoming space for potential new talent seeking an opportunity with STADLER. This is essential as we aim to continue to attract the best and brightest here.”

STADLER America, founded in 2016 with just four employees in Colfax, North Carolina, has grown significantly. Now employing 13 team members, the company supports 4 out of the top 10 recycling companies in the U.S., along with many other customers. Through its dedication to engineering expertise and complete project management solutions, STADLER has earned a reputation as a trusted partner for top-tier recyclers. The new facility will provide the capacity to expand the workforce further and support STADLER’s mission to deliver innovative recycling solutions across North America.

Enhanced Employee and Customer Experience

STADLER’s new facility is designed to accommodate future growth while significantly enhancing the working environment for employees. With an emphasis on creativity and employee satisfaction, the office space aligns with the company’s mission to create a workplace that fosters innovation and engagement. Significant time and effort were also devoted to ensuring that sustainability was engineered into every aspect of the design, from the look and function of the building to its overall environmental impact.

For customers, the expanded warehouse will allow STADLER to stock a broader range of spare and wear parts, enhancing after-sales support with faster response times and reduced downtime. One of STADLER’S core strengths is its ability to keep its customers’ systems running smoothly. This new facility will help meet that commitment even more effectively.

“Our top priority is our commitment to the American market. We want our customers to know that we have all the necessary parts available locally and that they can rely on STADLER in the long term. We are proud of our highly motivated, skilled, and well-trained team in the USA,” said Willi Stadler.

Local Expertise in Design and Construction

To bring its ambitious vision to life, STADLER has chosen to work with local contractors who share their commitment to quality and innovation. Fourth Elm Construction, one of the 50 fastest-growing companies in North Carolina, specializes in the manufacturing and industrial sectors and is the projects’ building and design contractor. Workplace Architecture + Design, which specializes in advanced, research-based, sustainable planning, will handle the architectural and interior design. McAdams, a full-service civil engineering, land planning, and landscape architecture firm, is responsible for the project’s civil and permit engineering. Through this collaboration, STADLER is creating a new US headquarters that reflects its commitment to sustainable growth, community partnership, and operational excellence.

STADLER is dedicated to the planning, production and assembly of sorting systems and components for the waste disposal and recycling industry world-wide. Its team of around 600 qualified employees offers a tailor-made full service, from conceptual design to planning, production, modernisation, optimisation, assembly, start-up, conversions, disassembly, maintenance and servicing of components to complete recycling and sorting systems. Its product range includes ballistic separators, transport conveyor belts, trommel screens, label removers and bale dewiring units. STADLER is also able to provide steel structures and electrical switch cabinets for the plants it ins

http://www.w-stadler.de

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ALPLA Opens State-of-the-art Recycling Plant in South Africa

Production plant to supply up to 35,000 tonnes of recycled PET material per year from 2025

ALPLA is entering the South African PET recycling market. Approximately one and a half years after the start of construction, the packaging and recycling specialist is opening a state-of-the-art plant in Ballito. The company has invested 60 million euros in the new plant in the province of KwaZulu-Natal. From 2025, the ALPLArecycling division will produce up to 35,000 tonnes of recycled PET (rPET) per year. The high-quality material will then be processed into safe, affordable and sustainable plastic packaging at ALPLA’s production plant in Lanseria.

From 2025, ALPLA will produce up to 35,000 tonnes of mechanically recycled rPET flakes and food-safe rPET pellets annually in South Africa. The international packaging and recycling specialist has just opened the state-of-the-art plant, which is located on a 90,000-square-metre site in the coastal town of Ballito, after a construction period of around 18 months. With an investment of 60 million euros, ALPLA is setting the course for further growth in South Africa and providing an economic boost to the densely populated province of KwaZulu-Natal and the iLembe district.

At the opening ceremony on 31 October, ALPLA Chairman Günther Lehner, together with Dietmar Marin, Managing Director of ALPLArecycling, and Plant Manager Gerhard Meyringer, welcomed around 180 guests from the worlds of business and politics including representatives from the South African Ministries of Trade, Industry and Competition and Forestry, Fisheries and the Environment, representatives from the province of KwaZulu-Natal, the eThekwini Metropolitan Municipality and the iLembe District Municipality, as well as Austria’s Ambassador Romana Königsbrun.

‘South Africa is a strategically important market for us and one in which we want to continue to grow. Together with our customers and partners, our aim is to provide safe, affordable and sustainable packaging solutions to our customers and to continue improving standards of living. With our investments in Ballito and before that in Lanseria, we have laid the foundation for a successful future,’ says ALPLA CEO Philipp Lehner. ‘ALPLA’s involvement does not only accelerate the industrialisation of iLembe District Municipality, but ensures investing in projects that support UN Sustainable Development Goals, attracting other companies along the value chain and creating several thousand jobs in the collection infrastructure,’ says Sihle Ngcamu, CEO of Trade & Investment KwaZulu-Natal.

Setting the course for the future

The Ballito recycling plant will have an initial output capacity of 35,000 tonnes of rPET flakes, of which 16,000 tonnes will be processed into rPET pellets. A state-of-the-art extrusion line has been installed for this purpose. Once all processes have been qualified and the flakes and pellets have been approved by the customer, ALPLA will start production in early 2025. ‘Our plant will increase the supply of rPET in the national market. The country’s beverage industry will benefit in two ways: it will receive high-quality material and it will be able to meet the legal requirements,’ explains Dietmar Marin, Managing Director of ALPLArecycling.

Under South Africa’s Extended Producer Responsibility (EPR) regulation, which came into force in 2021, PET drinks bottles have had to contain 10 per cent recycled material since 2022. The legislation requires this to double to 20 percent by 2026. ‘With our expertise and experience in recycling and processing, we are a reliable partner for sustainable solutions. At the same time, we are promoting the circular economy in South Africa and reducing waste through close cooperation with regional collection programmes,’ says Plant Manager Gerhard Meyringer. The recycling plant is already designed to increase the proportion of pellets and can accommodate a second extrusion line for this purpose. An additional 30,000 square metres of space is available at the site for further expansion. ALPLA will process the high-quality recycled material into PET preforms for the production of drinks bottles at the Lanseria plant, which opened in 2022.

www.alpla.com

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SABIC Opens Multi- Million-Dollar ULTEM Resin Manufacturing Facility in Singapore to Meet Growing Demand in Asia-Pacific

• The facility caters to high-tech end-user industries, such as Aerospace, Healthcare, 5G, Artificial Intelligence (AI) and Electric Vehicles (EV).

  

SABIC, a global diversified chemicals company, today announced the official launch of its new US$170 (S$220) million ULTEM resin manufacturing facility in Singapore, marking the company’s first advanced specialty chemical manufacturing facility in the region producing the high-performance thermoplastic, ULTEM resin. The new facility is a strategic move to support SABIC’s goal of increasing global ULTEM specialty resin production by more than 50%, responding to the growing demand from high-tech and manufacturing industries in the Asia-Pacific region, including Japan and China.

The facility opening was officiated by Ms. Low Yen Ling, Senior Minister of State for the Ministry of Trade and Industry (MTI) and Ministry of Culture, Community and Youth (MCCY), Eng. Khalid H. Al-Dabbagh, Chairman of the Board of Directors of SABIC, Eng. Abdulrahman Al-Fageeh, SABIC Chief Executive Officer, and Mr. Omar Al-Harthi, Deputy Head of Mission, Embassy of the Kingdom of Saudi Arabia in Singapore.

Supported by the Singapore Economic Development Board (EDB), the new Singapore facility reinforces SABIC’s commitment to localize a reliable supply of high performance materials that support complex and demanding supply chain requirements.

Ms. Low Yen Ling, Senior Minister of State for the Ministry of Trade and Industry (MTI) and Ministry of Culture, Community and Youth (MCCY) said, “The opening of SABIC’s new facility underscores Singapore’s role as a gateway to Asia and a leading hub for the chemicals industry.”

Eng. Abdulrahman Al-Fageeh, CEO, SABIC said, “We’re excited to leverage SABIC’s advanced manufacturing capabilities to produce one of the world’s most advanced plastics in Singapore. The ULTEM resin facility reflects our long-term commitment to the region’s high-tech economies and advanced manufacturing sectors, supporting the growth of advanced applications. Singapore’s widely networked trade agreements also provides us with competitive access to markets in the region.”

Lim Wey Len, Executive Vice President, Singapore Economic Development Board said, “The opening of SABIC’s new ULTEM plant reflects its confidence in Singapore as a hub to capture the growing demand for high-performance specialty chemicals in Asia. We look forward to how the new plant’s advanced manufacturing capabilities will boost our chemicals sector to meet customers’ needs in growth areas such as mobility and electronics. We continue to welcome like-minded partners like SABIC to invest in our talent and capabilities here in Singapore, to create cutting edge material solutions for the world.”

SABIC’s role in Singapore

SABIC has empowered its workforce by enabling global knowledge transfer and upskilling local talent to effectively manage the production of one of the most technologically advanced plastics in the world. This holistic approach to the expansion integrates human capital development and leverages global expertise to establish an Asian hub built on a foundation of regional talent.

SABIC’s advanced materials have become integral to Singapore’s leadership in sustainable, high-tech manufacturing, extending to the automotive, healthcare, and telecommunications sectors through application of high-performance ULTEM resin.

With strong support from the Singapore government, the new facility benefits from the nation’s strategic position as a regional hub and its extensive free trade agreements network, enabling SABIC to efficiently serve the region.

www.sabic.com

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