LOHIA CORP EXPANDS GLOBAL FOOTPRINT WITH ACQUISITION OF J.J. JENKINS INC AND STRATEGIC JOINT VENTURE WITH OMGM
Lohia Corp Limited (LCL) is pleased to announce two significant milestones that mark our expansion in the global market.
We have successfully acquired J.J. Jenkins Inc. a respected name in machine manufacturing for high-tech industries, through our US subsidiary, Leesona Corp, a 130-year-old pioneer in winding machines. This acquisition aligns perfectly with our strategic vision to expand our specialty yarns and tapes portfolio in medical and defence applications.
In addition, we have formed a strategic Joint Venture with Italy’s O.M.G.M. sas, leading to the creation of OMGM Extrusiontechnik Srl. With LCL holding the majority stake. This JV represents a significant diversification of our product portfolio, introducing solutions in Extrusion and Winding systems for a variety of technical applications.
These advancements are not just about growth; they’re about bringing cutting-edge solutions to our customers and contributing to industries that make a difference. Stay tuned for more updates as we continue to push the boundaries of technology and engineering excellence.
Mr. R K Lohia, Chairman & Managing Director of Lohia Corp Limited, expressed his enthusiasm about the new ventures “Both these new partnerships are a pivotal move that will broaden our product offerings and provide our customers with even more choices and will enhance our presence in the North America and European market, at the same time strengthen our presence in all other global markets.”
LOHIA CORP EXPANDS GLOBAL FOOTPRINT
About Lohia Corp Limited
Lohia Corp Limited (LCL) stands as a testament to the power of innovation and commitment to excellence. As the flagship company of the Lohia Group, LCL has established itself as a global leader in providing comprehensive solutions for the raffia industry. With an impressive installation base of over 2,250 extrusion lines and 95,000 Circular Looms across more than 100 countries, LCL’s influence in the plastic woven fabric and bag sector is unparalleled. The company’s dedication to quality and efficiency has resulted in an astounding plastic processing capacity of 7.7 million metric tons per annum of PP & PE.
LCL’s products, ranging from packaging systems for solid bulk materials to roof underlays and tarpaulins, are not just industrial applications; they are the building blocks of industries worldwide. The company’s commitment to sustainability and innovation is the driving force that makes it the world’s largest producer of machines for the raffia sector. As we look to the future, LCL’s legacy of excellence is more than just a benchmark; it is a continuous journey towards pushing the boundaries of possibility.
About J. J. Jenkins, Inc
J. Jenkins Inc. is a very respected name based out of North Carolina, USA. They remain at the forefront of the synthetic fiber and monofilament industries. Their unwavering commitment to innovation, quality, and customer satisfaction has not only set industry standards but also fostered enduring partnerships with Fortune 500 companies including some in the medical and defence industries.
Their holistic approach, combining state-of-the-art technology with unparalleled after-sales support, exemplifies their dedication to client success. With a vast inventory ensuring rapid response times, J. J. Jenkins, Inc. is synonymous with reliability and efficiency.
About OMGM sas
Since 1965, OMGM sas is a distinguished Italian leader and has been at the forefront of the plastic processing industry, pioneering in Monofilament Extrusion, straps, ropes and various other niche applications. Their commitment to excellence is evident in their advanced technologies and versatile extrusion lines, handling a variety of materials for diverse industries.
As we look ahead, it’s clear that OMGM Extrusiontechnik Srl will continue to lead and transform the industry with their precision, innovation, and bespoke solutions. They are more than a company; they are a trusted partner in progress.
Arburg: Educational Cooperation Agreement With UTEQ
Renewal Of Alliance For Plastics Education In Mexico
Technological University of the State of Querétaro (UTEQ) and Arburg Mexico sign agreement
Arburg’s leading Allrounder injection moulding technology to provide practical training
Closing the gap for trained plastics professionals
Arburg Mexico and the Technological University of the State of Quéretaro (UTEQ) renewed an cooperation agreement on June 20, 2024 in Querétaro, Mexico. The renewal took place during the “The World of Plastics” event organized by the university. Within the framework of this alliance, the leading Allrounder injection moulding technology will be used to provide practical training to both technical students and future engineers specializing in the plastics industry.
The event was attended by UTEQ directors, including the rector of Mtro. José Carlos Arredondo, as well as Miguel Ángel Aguirre Hernández, director of the Querétaro Plastics Cluster, technical high school students and students in their first semesters of specialization in plastics.
Proactive role to close knowledge gap
Mario Rodríguez, Managing Director of Arburg Mexico, highlighted to the future professionals the importance of the plastics industry in Mexico, the current demand for highly qualified professionals and motivated them to join a sector that has a significant impact on daily life, the environment and emerging technologies. “This is an area of vital importance for the country’s development”, said Mario Rodríguez. “We have played a proactive role by implementing various initiatives to close the technical-professional knowledge gap in companies, thus complementing our technological offering in the Mexican market.”
Arburg Technology for professional training
In addition, Pedro Mora, Account Manager for the region, gave an enriching presentation on the challenges, benefits and opportunities of the plastics industry. He explained the plastic injection molding process and how Arburg technology contributes to more efficient, sustainable and high-quality production. To conclude the program of activities, Cutberto Juárez, Applications Engineer at Arburg Mexico, offered a practical workshop on the analysis of plastic components, which was very attractive for the participants and provided them with a practical educational experience in line with the objectives of dual education promoted by UTEQ.
Arburg Mexico and the Technological University of the State of Quéretaro (UTEQ) renewed an cooperation agreement (from left): Mario Rodríguez Navarro, Managing Director Arburg Mexico, Mtro. José Carlos Arredondo Velázquez, rector of the Technical University of the State of Quéretaro, Miguel Ángel Aguirre Hernández, director of the Querétaro Plastics Cluster.
Heinlein Plastik-Technik Becomes A Member Of The ALPLA Group
Expansion of business activities and of system solutions portfolio
The ALPLA Group is further expanding its pharma division ALPLApharma with its acquisition of Heinlein Plastik-Technik GmbH. The German packaging specialist Heinlein is one of the world’s best-known addresses for the development and manufacture of closure systems, dosing systems and application aids for the pharma and medical industries, and currently has a workforce of around 175 at its site in Ansbach, Bavaria.
‘I am delighted that we have been able to gain Heinlein Plastik-Technik, which is a long-established, global business,’ says ALPLA CEO Philipp Lehner in summary, upon successfully concluding the negotiations. ‘It is a good fit with our focus on the one hand on the dynamics of advancing technological innovations and on the global expansion of our business activities on the other. With the extensive know-how that Heinlein has to offer, we can expand our product portfolio to include high-quality primary packaging solutions for the pharma industry. The beneficiaries of this will first and foremost be our mutual customers, who will now be able to source their tailored system solutions from a single place.’
The ALPLA Group is further expanding its ALPLApharma division with its acquisition of Heinlein Plastik-Technik GmbH.
‘With Heinlein Plastik-Technik at our side, our capacities in the area of injection moulding will now considerably increase once again,’ adds Walter Knes, Managing Director of ALPLApharma: ‘We additionally plan to turn the Ansbach site into a technology centre for injection moulding and automation technology for the entire ALPLApharma group.’
Saskia Wellhöfer-Meyer, owner and CEO of Heinlein Plastik-Technik, sees the acquisition as the perfect opportunity to systematically further develop the company’s site: ‘We look forward to applying our broad expertise in the development and production of precision closure and dosing systems. I firmly believe that, as we continue to operate largely independently as a “Member of ALPLApharma”, we will henceforth be in an even better position to cater to the market demand for comprehensive, high-quality and competitively priced system solutions.’
Specialist in the manufacture and development of primary packaging
Heinlein has been steadily investing in expanding its site since 2018. Measuring more than 22,000 square metres, it now comprises development, construction including the company’s own mould construction and mechanical engineering, and production together with moulding and assembly. Innovative injection moulding technologies and state-of-the-art in-line production serve as the basis for the manufacture of primary packaging made of plastic.
Heinlein’s machine fleet currently comprises more than 60 injection moulding and assembly machines. More than a billion plastic components are produced annually in three-shift operations. All the process steps, from the products’ development and manufacture to assembly and delivery, are subject to global quality assurance standards and are consequently certified in accordance with ISO 9001, HACCP, GMP 15378 and ISO 13485. Heinlein is additionally heavily involved in environmental matters and sustainability projects, and endeavours to also involve its customers, partners and suppliers in this engagement.
VTT Opens A Pilot Plant Utilising Captured Carbon Dioxide In Espoo, Finland – Aiming To Process Biogenic Industrial Emissions Into Long-Lasting, Recyclable Plastic
VTT Technical Research Centre of Finland, LUT University, and companies have opened a pilot plant in Espoo, Finland, to process captured carbon dioxide into compounds that can replace fossil raw materials in plastic products and chemicals. The pilot plant, built in sea containers, started operations in August. Renewable energy, the hydrogen economy and bio-based carbon dioxide emissions from industrial sectors open significant opportunities for Finland to create new sustainable industrial activity.
Finland wants to utilise bio-based carbon capture as one way of reducing greenhouse gas emissions. For example, the Government Programme aims to significantly increase the use of technological carbon sinks. The Forest CUMP research project of VTT and LUT University has investigated how bio-based carbon dioxide from, for example, the forest industry and waste incineration can be captured and converted into high-value products such as polypropylene and polyethylene. The promising results will now be put into practice as VTT and its partners open a pilot plant built in sea containers in the Bioruukki pilot centre in Espoo, Finland. “Finland has huge potential to be one of the leading countries in utilising bio-based carbon dioxide,” says Juha Lehtonen, Research Professor at VTT.
VTT’s pilot equipment for converting carbon dioxide into synthesis gas. Synthesis gas produces ethylene and propane gases for polymer production
“Finland produces around 30 million tonnes of bio-based carbon dioxide per year. If captured and converted into products, Finland could become a major producer and exporter of polymers and transport fuels made from carbon dioxide and hydrogen.” Polypropylene and polyethylene are the most common plastic types used in everyday life, which are currently mainly produced from fossil raw materials. Plastics play an important role in sequestering carbon dioxide in long-lasting products.
“The technology creates a significant export opportunity for renewable high-value-added products. Due to its extensive forest industry, Finland has a huge potential to utilise bio-based carbon dioxide. Outside the Nordic countries, large sources of bio-based carbon dioxide are rare,” Lehtonen says. The business ecosystem covers the chain from factory pipes to plastic products.
The Forest CUMP project is implemented in close cooperation with business partners as part of Business Finland’s Veturi ecosystem, which supports sustainable development. One of the Veturi companies is Borealis. Forest CUMP is part of Borealis’ SPIRIT programme, which promotes the green transition of the plastics industry.
“This is a significant development project to support our vision of capturing and utilising industrial carbon emissions by producing long-lasting or fully recyclable plastic products that can sequester carbon for a long time,” says Ismo Savallampi from Borealis. The research project has studied the entire production chain from carbon capture to ethylene and propylene production. Ethylene and propylene are the raw materials for polyethylene and polypropylene. At this stage, they are produced at VTT Bioruukki from flue gas carbon dioxide. In the future, the technology can be brought into production wherever bio-based carbon dioxide is produced, such as in forest industry or waste incineration plants.
The Forest CUMP project, funded by Business Finland, is part of the Business Finland Veturi ecosystem, which develops various solutions towards sustainable development and national carbon neutrality together with major Finnish companies. The project started in August 2022 and will run until the end of 2024. The project involves the leading companies Borealis, Neste and ABB, as well as Metsä Spring, Kemira, Vantaa Energy, Stora Enso, Kleener Power Solutions, Carbonreuse Finland, Fortum and Essity. In addition to VTT, LUT University is a research partner.
Interrogating Quality Issues in Polymer 3d Printing
Quality control is paramount in additive manufacturing (AM), particularly when it serves as a production technology. Unlike traditional manufacturing methods, where defects can often be visually detected and corrected, AM operates on a layer-by-layer basis, making it imperative to catch errors early in the process. Any deviations in material properties, printer calibration, or design specifications can result in defective products, compromising functionality and in some cases, even posing safety risks. In mission-critical industries such as aerospace, marine and medical, where precision and reliability are non-negotiable, the consequences of inadequate quality control can be catastrophic, ranging from equipment failure to patient harm. Robust quality control protocols in AM are essential to ensure consistent, high-quality parts, minimise waste, and guarantee the reliability and safety of end use products.
Moreover, in production settings, maintaining quality control is essential for cost-effectiveness. Inaccurate or inconsistent 3D prints can lead to scrapped materials, increased production time, and costly rework. These inefficiencies can erode profitability and competitiveness. Robust quality control processes enable manufacturers to identify and rectify issues promptly, reducing waste and optimising resource utilisation. By focusing on quality control in AM, businesses such as 3DPRINTUK can uphold their reputation for delivering reliable, high-quality products for customers while simultaneously improving operational efficiency and ensuring their long-term success in an increasingly competitive marketplace.
3DPRINTUK operate to ISO 9001 and 14001 standards
KEY QC CONCERNS IN AM
Quality control in AM parts is critical due to several key issues that can significantly impact end-use functionality. Firstly, dimensional accuracy and warping are common challenges. Variations in temperature, cooling rates, and part geometry can lead to warping and distortion during the printing process. This can result in parts that do not meet the required
tolerances or fit together properly, impacting their functionality in assemblies or causing issues in applications where precision is essential.
Second, material properties and consistency are vital. The quality and consistency of the plastic material used in AM can vary, affecting the mechanical thermal, and chemical properties of the final part. Inconsistent material properties can lead to unpredictable performance, making it difficult to ensure that parts meet the necessary specifications for their intended use. These quality control issues in additively manufactured plastic parts can have a cascading effect, compromising the overall functionality and reliability of end-use products, and underline the necessity of rigorous quality control measures in this manufacturing process. Finally, layer adhesion is a crucial concern especially with technologies such as Fused Deposition Modelling (FDM). In AM, parts are built layer by layer, and inadequate adhesion between layers can lead to weak bonds, reducing overall part strength and durability. This can result in parts that are prone to delamination or cracking under stress, compromising their functionality and reliability.
ADDRESSING QC CONCERNS
Ensuring the quality of AM parts requires a combination of techniques and strategies to address various aspects of the printing process. Calibration of the system(s) being used is fundamental to achieving precise and consistent results. Regularly calibrating and maintaining the 3D printer ensures that it operates within specified tolerances. Choosing the right plastic material is also crucial for achieving desired mechanical and thermal properties. Materials need to be sourced from reputable suppliers and users such as 3DPRINTUK should perform quality checks to ensure consistency. Material testing, including mechanical property characterisation, can help validate material suitability and identify potential variations that may affect part quality. In addition, real-time monitoring of the printing process can identify issues as they occur. Techniques such as in-situ sensors, thermal imaging, and computer vision can be employed to monitor factors like temperature, layer adhesion, and print speed. When deviations are detected, the printer can make automatic adjustments or trigger alerts for manual intervention, ensuring consistent print quality. After printing, post-processing steps like surface smoothing, support removal for some AM processes, powder removal for processes such as SLS, and heat treatment can improve the final part’s aesthetics and mechanical properties. Additionally, comprehensive inspection methods, including visual inspection, 3D scanning, and non-destructive testing (NDT) techniques are critical for verifying part quality, dimensional accuracy, and structural integrity.Finally, maintaining detailed records and documentation throughout the AM process is essential. This includes recording parameters such as print settings, material batches, and inspection results. Such records are invaluable for traceability and quality control audits, helping identify any trends or deviations in production that may require corrective actions.
Rigorous QC & machine maintenance is the only way to deliver part accuracy and consistency.
CONTINUOUS IMPROVEMENT
So, it can be seen that ensuring the quality of AM parts is a multifaceted process that involves precise printer calibration, careful material selection and control, real-time process monitoring, thorough post-processing, and diligent record-keeping. Combining these techniques allows bureaux such as 3DPRINTUK to produce parts that meet or exceed the required specifications, ensuring their functionality, reliability, and safety in various applications. Effective quality control is essential for unlocking the full potential of AM technologies while maintaining high standards of product quality.
However, continuous improvement is also essential when assessing the quality of AM parts for a number of reasons. Firstly, AM technologies are rapidly evolving, with advancements in materials, processes, and printer capabilities occurring regularly. Stagnation in quality control practices can lead to a widening gap between existing standards and the state-of-the-art in 3D printing. By continually refining quality assessment methods, subcontract manufacturers such as 3DPRINTUK can adapt to these changes and ensure their products remain competitive, reliable, and aligned with industry best practices.Secondly, the inherently complex nature of AM processes means that unforeseen defects and issues can arise during production. Continuous improvement allows for the identification and rectification of these issues, reducing the likelihood of defective parts reaching customers. It also helps in optimising the printing parameters, minimising waste, and improving efficiency, which is particularly crucial in production environments. Overall, embracing a culture of continuous improvement in quality control for AM parts ensures that bureaux such as 3DPRINTUK can stay at the forefront of technology, deliver consistent quality, and enhance customer satisfaction.
SUPPLIER QUESTIONS
When selecting a sub-contract 3D printing company for producing production runs of end-use parts, it’s essential for the customer to ask specific questions and evaluate the manufacturer’s responses to ensure confidence in their ability to maintain high-quality standards. By asking these questions and evaluating the thoroughness and transparency of the subcontract bureau’s responses, the customer can gain confidence in their ability to consistently deliver high-quality end-use parts for their production runs. What quality control processes do you have in place during the entire additive manufacturing process? The bureau should describe a comprehensive quality control system, including printer calibration, material inspection, process monitoring, post-processing, and inspection protocols.
How do you select and verify the quality of the materials used for production? The bureau should explain their material sourcing practices, quality testing procedures, and provide traceability information for materials used in each part. How frequently do you calibrate and maintain your 3D printers, and what measures are in place to ensure print consistency? The bureau should have a clear schedule for printer calibration and maintenance, ensuring precise and consistent prints. Do you employ real-time monitoring during the printing process, and how do you handle deviations or defects as they occur? The bureau should detail their real-time monitoring techniques and how they address deviations, either through automated adjustments or manual intervention. What post-processing steps do you perform, and how do you ensure the quality of finished parts? The bureau should list their post-processing procedures and quality inspection methods.
Can you provide documentation and traceability records for the parts you produce, including print settings, material details, and inspection results? The bureau should commit to maintaining comprehensive records, ensuring traceability and transparency throughout the production process.Do you hold any quality assurance certifications (e.g., ISO 9001) or industry-specific accreditations relevant to our application? The bureau should provide evidence of relevant certifications and accreditations that demonstrate their commitment to quality standards.Can you share examples of similar projects you’ve completed and provide references from past clients? The bureau should showcase their experience in handling projects of a similar scale and complexity, along with references for verification. How do you stay up-to-date with the latest additive manufacturing technologies and continuously improve your quality control processes? The bureau should describe their commitment to ongoing training, research, and adaptation to technological advancements in the industry.
CASE STUDY
A focus on quality is critical for a company such as Eco SUB Robotics, a spin off from Planet Ocean, a specialist in the provision of high quality, marine scientific instruments for research, survey, naval and operations support. Eco SUB Robotics regularly utilizes 3DPPRINTUK as a supplier for a number of key 3D printed parts. These 3D printed components have to operate in salt water, in very low temperatures, and under extreme pressure some 2,500m below sea level, while at the same time remaining water-tight and intact.
SLS 3D printed parts by 3DPRINTUK. Image courtesy of EcoSub.
Eco SUB Robotics sought a 3D printing subcontractor that priorities quality above all else. The company’s instruments require parts that seamlessly integrate with existing OEM components and other precision-manufactured parts, such as those created through CNC machining and laser cutting. This requirement underscores the need for a subcontractor with an impeccable focus on accuracy and consistency.
The marine instruments designed and manufactured by Eco SUB Robotics are intricate assemblies where each component must align perfectly with others to ensure optimal performance and reliability. This precision is crucial for the instruments to function correctly in harsh underwater environments. Therefore, Eco SUB Robotics needed a 3D printing partner capable of producing parts with exacting tolerances and high-quality finishes. The ability to deliver parts that not only meet but exceed industry standards in terms of accuracy and durability was a non-negotiable criterion in their selection process. By partnering with 3DPRINTUK, which is committed to exceptional quality, Eco SUB Robotics has been able to maintain its reputation for producing top-tier marine scientific instruments. The collaboration highlights the critical role of choosing a subcontractor which shares the same dedication to precision and quality, ultimately contributing to the success and reliability of ecoSUB Robotics’ innovative marine solutions.
SUMMARY
When looking to partner with an external 3D printing expert, it is important that prospective customers interrogate the integrity of the quality control system in place to ensure the viability and functionality of parts produced. Quality is not negotiable for AM parts produced for end-use applications, and as AM becomes an increasingly viable production technology, the ability to demonstrate a focus on quality control and part validation is of explicit importance.
Altana Innovation Award: YUNICO(R) Technology Enhances The Sustainability And Safety of Packaging
Every year, the ALTANA Innovation Award celebrates the most promising new developments from the globally active specialty chemicals group. This year, a team from ALTANA’s ACTEGA division secured this top honor. The award was given to the patented YUNICO® technology platform, which will play a role in accelerating sustainable transformation of the packaging industry.
ACTEGA’s products address, among other things, packaging applications where food contact safety and sustainably are critical. YUNICO® provides a platform technology that broadens ACTEGA’s solution set to offer to its customers. Fundamentally, this technology unlocks the ability to disperse highly customizable compounds into stable water-based coating. ACTEGA’s customers pair this coating technology to enable new functionality – including barrier properties, recyclability, and adhesion – in their packaging.
YUNICO® provides barrier properties against water, water vapor, and oil, among other things. Whether for drinking cups, stand-up pouches, or pizza boxes, the barrier protects the contents and packaging from external influences throughout the entire shelf life, helping to maintain quality.
“The innovative team behind YUNICO® has developed a true platform technology that will play a fundamental role in making the sustainable transformation of packaging a reality”, says Ben Lux, CTO of ACTEGA. “For our customers and the entire packaging industry, packaging recyclability, reduction of Scope 3 emissions, and food contact safety are the top priorities. YUNICO® delivers this using ACTEGA’s well-known thermoplastic elastomers – which are free of PVC, BPA, and VOCs – and provides a future-friendly platform to leverage the increasing availability of new biobased raw materials being introduced to the market.”
Innovative strength and customer focus characterize winning team
“The innovative YUNICO® technology combines our ambition to develop sustainable and pioneering product solutions that open up new, diverse potential for our customers. By enabling recycling, YUNICO® helps to promote safer and more sustainable food packaging for the entire industry. The winning team from ACTEGA has impressively demonstrated what sets ALTANA apart: innovative strength and customer focus,” says Dr. Petra Severit, Chief Technology Officer of ALTANA.
With the ALTANA Innovation Award, the company recognizes outstanding research achievements by its employees. In addition to innovative performance, criteria such as creativity, economic efficiency, and sustainability are also taken into account in the assessment. In addition, the product developments have already been successfully launched on the market.
TaipeiPLAS & ShoeTech Taipei 2024 Kicks off in September, Welcoming Visitors from all over the World
The TaipeiPLAS 2024 (Taipei International Plastics & Rubber Industry Show), the biennial event, is expected to host 400 exhibitors in 1,800 booths, achieving a 38% increase in scale compared to the 2022 edition. TaipeiPLAS 2024 is thrilled to welcome the return of international buyers after 6-year hiatus caused by COVID-19. According to TAITRA, as of now, visitors from over 45 countries have registered to attend, including delegation groups from India, Vietnam, Myanmar, and Algeria.
This year’s TaipeiPLAS will focus on such main themes as “Innovative Materials,” “Advanced Manufacturing,” and “Circular Economy,” embodying the latest industry trends. The all-star exhibitor team includes CHEN HSONG, CHUMPOWER, CLF, Conair, CYKF, Diing Kuen, FCS, FKI, Formosa Chemicals & Fibre, Formosa Plastics, HUARONG, igus, JSW, LUNG MENG, Maguire, MORETTO, MULTIPLAS, POLYSTAR, Siemens, TENSO, Victor Taichung, WITTMANN, and YE I.
With the added three brand-new zones, “Bio, Recycled Plastics & Green Products,” “Composite Materials,” and “Adhesives & Glues”, TaipeiPLAS aims to provide a comprehensive showcase of the latest advancements in the industry, high-performance products for diverse applications, and circular economy solutions.The application of plastics and rubber are rather extensive, with immense potential for replacing steel, wood, and glass. Beyond that, the ongoing development of high-performance materials that are more durable, corrosion-resistant, heat-resistant, and lightweight, boosts the use of plastics and rubber in aerospace, smart mobility, healthcare, and green energy.
Notably, CHEN HSONG will introduce its self-developed all-electric liquid silicone rubber injection molding machine, ideal for medical, electronic, optical, and consumer products. Besides, igus will present its dry-tech bearings, which are created as a replacement for traditional metal bearings particularly in special and extreme environments. And the eco-friendly TPU resins from Great Eastern Resins Industrial features high toughness, mechanical strength, bio-compatibility, and superior performance with improved environmental footprint compared with traditional materials.
In recent years, the global plastics and rubber industry has been striving for low carbon approaches. At TaipeiPLAS 2024, visitors can not only dig into the industry’s sustainable and green supply chain but gain insights from industry leaders. As a result, the “Visionary and Sustainable Development Summit,” held on September 25, will gather experts from BASF, ARBURG,WITTMANN, REMONDIS, Victor Taichung, Formosa Plastics, and Eternal Materials to share their experiences in low carbon transformation.
TaipeiPLAS 2024 will be held from September 24 to 28 at Taipei Nangang Exhibition Center, Hall 1, in conjunction with ShoeTech Taipei (Taipei International Shoe Making Technology Show). Online visitor registration is now available on www.taipeiplas.com.tw. For more information, visit the website, follow the social media pages, and subscribe to the newsletter.
An Exclusive Interview with Hemadri Tenneti, the Director at Hot Mold Engineering India Pvt. Ltd. by Ginu Joseph, Global Group Editor of Modern Plastics India (MPI) magazine a Part of Modern Plastics Global Network
To begin, could you provide us with an overview of Hot Mold Engineering India Pvt. Ltd and its operations?
Thank you for having me. Hot MOLD Engineering India Pvt. Ltd is a South Korea- based company specializing in Hot Runner Systems. We were established in 1999, leveraging 25 years of experience in field of Mould and Hot Runner Manufacturing Technology. Our services encompass various stages of the manufacturing process, including product design, mould designing, mould processing, inspection, test injection and Mold flow analysis.
Hot Mold Engineering Co. has a rich history dating back to 1999. How has the company evolved over the years, and what inspired the decision to establish operations in India?
Over the years, we’ve continuously evolved by staying at the forefront of mold and hot runner technology. Our decision to establish operations in India a decade ago was driven by the country’s growing prominence in the manufacturing sector. We s a w a n opportunity to serve the Indian market more effectively and contribute to the nation’s industrial growth.
Could you elaborate on the range of services Hot Mold Engineering India Pvt. Ltd provides, particularly in the areas of product design, mould processing, and mold flow analysis?
Our comprehensive services covers the entire spectrum of mold manufacturing. We wants to acts as a one stop Solution provider for Mould manufacturing process and our state- of-the-art facilities allow us to provide solutions thorough mold flow analysis for optimization and improvement of products.
Hot Mold Engineering India Pvt. Ltd has been operating in India for a decade now. How has the experience been, and what contributions has the company made to the Indian manufacturing landscape during this time?
Our experience in India has been incredibly rewarding. We’ve been able to contribute significantly to the Indian manufacturing landscape by providing advanced and reliable hot runner systems. Our focus on quality and efficiency has helped numerous businesses enhance their production processes, contributing to the overall growth of the manufacturing sector in India.
In the rapidly evolving field of mold and hot runner technology, how does Hot Mold Engineering India Pvt. Ltd stay ahead of the curve in terms of innovation and technological advancements?
Staying ahead in this industry requires a commitment to continuous improvement and innovation. Focusing more on research and development, keeping a close eye on new technologies helps us to keep updated. And also by serving our customers through renewed determination & Provide flawless products through continuous active quality improvement , research & developments.
Looking ahead, what are the future plans and aspirations for Hot Mold Engineering India Pvt. Ltd?
Our future plans revolve around further expanding our presence not only in Indian also in the Global market and continuing to be a leader in hot runner systems. We aims to contribute and play a vital role in India’s growth in global manufacturing hub.
Good day, Mr. Rajendran. Thank you for taking the time to speak with us today. To start, could you provide an overview of Hot Mold Engineering India Pvt. Ltd and its journey in the hot runner system industry?
Thank you, Mr. Joseph. HotMOLD Engineering India Pvt. Ltd is a South Korea-based company specializing in Hot Runner Systems. Established in 1999, we bring 25 years of experience in Mold and Hot Runner Manufacturing Technology to the industry.
We have earned the trust of prominent customers in the automotive sector such as SACL, TVS , TACO ,FIAT, TAFE, VARROC, IAC, MAHINDRA, SONALIKA Tractors, BRIGHT AUTOPLAST, KRISHNA MARUTI GROUP, SMRC, Sogife MNR and others. We have also successfully delivered our technology and products to non-automotive corporate giants like SAMSUNG , BAJAJ ELECTRICALS, WHIRLPOOL, AO SMITH, BUTTERFLY, PREETHI , ROCA and SAMSONITE.
Impressive clientele indeed. Can you share some highlights of the significant contributions Hot Mold has made to the automotive and non-automotive sectors during these ten years in India?
Mr. Joseph. In the automotive sector, our Hot runner systems have played a crucial role in enhancing the manufacturing processes of leading companies and their supply partners, Our involvement from the initial stages of projects in the area of product design & commitment to quality and efficiency has helped our customers to optimize their production and stay competitive in the market.
In the non-automotive sector, we have successfully catered to our esteemed corporations to our valuable customers. Our technology has proven its reliability and effectiveness across diverse industries, contributing to the growth and success of our clients in these sectors.
Hot Mold Engineering seems to offer a wide range of services. Could you elaborate on the key services the company provides, including product design, mould processing, and mold flow analysis?
Our services cover the entire spectrum of mold manufacturing. In product design, we leverage cutting-edge technology to bring innovative ideas to fruition. We offer suitable technology for characteristics of the products by performing simulation in advance and apply the inputs to optimized the Hot runner system design & also providing valuable inputs through our vast experience and the knowledge on the similar products for which we served our technology & product in the global market.
With technology constantly evolving, how does Hot Mold Engineering India Pvt. Ltd stay at the forefront of innovation in the hot runner system industry?
Staying ahead in our industry requires a proactive approach to innovation. We invest significantly in research and development, keeping abreast of emerging technologies. Additionally, we foster a culture of continuous learning and collaboration within our organization & with the advance technologies available in the global market. We also ensure that our team is well-equipped to integrate the latest advancements into our products and services.
Looking forward, what are the company’s aspirations and plans for the future, particularly in the Indian market?
Our future plans involve further expanding our presence in the Indian market. We aim to strengthen our partnerships with local businesses, contribute to skill development in the manufacturing sector, and play a pivotal role in India’s emergence as a global manufacturing hub. We will continue to focus on delivering high-quality hot runner systems and innovative solutions that meet the evolving needs of our clients. We will keep doing our best in developing new technologies for even greater customer satisfaction.
Thank you, Mr. Balaji Rajendran, for sharing valuable insights into the operations and vision of Hot Mold Engineering India Pvt. Ltd. We appreciate your time and wish you continued success in the industry.
Shibaura Machine India inaugurated its Double sized Unit 2 factory with an Investment of Rs 225 Crore to Triple Its Manufacturing Capacity
Shibaura Machine India(SMI) is a fully owned subsidiary of Shibaura Machine, Japan, a global leader in high-precision injection moulding machines, Die casting machines, Extrusion machines, Machine tools, High precision machine tools, Micro pattern imprinting machines, High precision optical glass mould press machines, Industrial robots, Electronic control systems, and Castings, etc.
Fresh investment is set to increase the annual manufacturing capacity from about 1200 machines to 4000 machines.
Shibaura Machine India (SMI) is a subsidiary of Japan’s Shibaura Machine, the leading manufacturer of high-precision injection moulding machine in the world, has inaugurated its Unit 2 factory adjacent to its existing factory in Chembarambakkam, Chennai, India. Built with an investment of Rs.225 crore in India primarily to expand its manufacturing capacity in Chennai, India.
SMI has a world class facility in Chembarambakkam, Chennai that manufactures about 1200 Injection Moulding Machine a year and its Auxiliary equipment. The machines find their applications in automotive, electrical, household & furniture, material handling, medical, packaging, preforms, PVC, toys, writing instruments, and other industries. The company has a growing customer base in India and over 45 countries in North America, the Middle East, East & West Africa, and the SAARC region. With the new factory, the manufacturing capacity of SMI will be increased to 4000 machines a year in a phased manner.
SMI began its operations with the takeover of the plastics machinery business of Larsen & Toubro in 2012, which was existing since 1990. The company has laid the foundation stone for the construction of a new manufacturing facility at a sprawling 11+ acres, adjacent to its existing plant on 24th November, 2022. In the next 3-4 years, SMI is expected to create new jobs, increasing the team size. In addition, about 50 MSME vendors will be developed to cater to the need of increased capacity.
The unit 2 factory has the feature of
a)Technical demo centre to show case its products in running condition with customers mould,
b)clean factory with fully air-condition to facilitate its latest technology all electric injection moulding machine,
c)Green certified with roof top solar and other energy saving features,
d)state of the art high quality with high human safety painting facility,
e)High load capacity and high ceiling height capable of producing extra-large injection moulding machine up to 3500ton,
f)Simple and Flexible factory capable of producing a variety of machines in response to changes in the market, not just injection moulding machines.
Mr. Shigetomo Sakamoto, President, Shibaura Machine Group, Japan
Announcing inauguration of its Unit 2 factory in a press conference here today, Mr. Shigetomo Sakamoto, President, Shibaura Machine Group, Japan, said, “India has been a strategic investment destination for us, and it represents a growing market for our products. However, what makes the country even more attractive is its skilled and dedicated people. Over the years, the teams in Japan and India have nurtured a strong and fruitful partnership – as a result, SMI is able to carry out improvements in manufacturing processes, increase production, and bring to market the latest Japanese technology, all quite effectively and quickly. SMI has been recognised with the prestigious Shibaura Machine’s President Award for its performance and technology innovation. The Indian unit has won this coveted prize twice in three years.
Mr. M. Kumar, Managing Director, SMI
We are confident of what our Indian team can achieve in design, manufacturing, and customer service, in the years to come. We are equally committed to the government’s Make in India program. Our new unit 2 factory will see doubling of production capacity, and rapid strides in the adoption of advanced material technology, control, mechatronics, and IoT in our Indian factories, in the next three years.” In his comments, Mr. M. Kumar, Managing Director, SMI, said, “As we celebrate this inauguration, we remember the tremendous faith our parent company, Shibaura Machine Co., LTD has reposed on us, and their support in our growth. Since takeover in 2012, SMI carried out improvements in manufacturing processes and increased its production capacity from 600 to 1200 machines per year and sales revenue tripled.
We have made steady progress year after year, and have crossed the milestone of selling our 10,000th machine in 2019 and 14,000th machine in Oct 2023. With the new investment, we will continue to grow our capacity and team. We will add new products, and increase our customer base, buoyed by the track record of being able to meet varied requirements of our customers and the stringent standards of importing countries USA, Africa, Middle East, Europe, South & Southeast Asia.”
Mr. M. Kumar, Managing Director, Shibura Machine India , Mr. Shigetomo Sakamoto, President, Shibaura Machine Group, Japan, Mr. Hiroaki Ota, Director, EOO & CFO, Japan
Shibaura Machine Group was founded in 1938 as Shibaura Machine Tool Company with investment from Shibaura Engineering Works (now Toshiba Corporation) in 1938, and changed its name to Toshiba Machine Co., Ltd in 1961. Later, in April 2020, the company changed its name to Shibaura Machine Co., Ltd after becoming fully independent from the Toshiba Group in Mar 2017. It has been a market leader and industry benchmark in high precision injection moulding machines in the world. Its product portfolio also includes Die casting machines, Extrusion machines, Machine tools, High precision machine tools, Micro pattern imprinting machines,High precision optical glass mould press machines, Industrial robots, Electronic controlsystems, and Castings, etc. Shibaura Machine entered into manufacturing in India in 2012, acquiring 100% stake in L&T Plastics Machinery Limited, then market leader in hydraulic injection moulding machines in India. It was incorporated as Toshiba Machine Chennai private Limited, and in 2020, it was renamed Shibaura Machine India Private Limited.
In 2019, the company has won the 10th National Awards, instituted by the Union Ministry of Chemicals & Fertilisers, for Technology Innovation in Petrochemicals & Downstream Plastics Processing Industry, for its ‘multi-colour/material’ Injection Moulding machine meant for the production of anti-counterfeit articles. For this innovation, SMI also won the coveted President’s Award from Shibaura Machine. SMI is strongly committed to CSR. As part of its skill development program, the company is running a Basic Training Provider program, recognised by the Ministry of Skill Development and Entrepreneurship, Government of India, to provide on job training to Class 10-12 students. Till now 100+ students were qualified for internships under the National Apprenticeship Certificate Scheme. It has constructed buildings for government schools, and funded overhead water tanks and roads in villages.
Aqua Star’s MD, Mr. Seejo Ponnore, was Honored with the Modern Plastic Award 2024 for the Innovative Finished Product Category
Aqua Star, a leading name in the rainwater management industry, is proud to announce that Mr Seejo Ponnore, Managing Director, has been awarded the prestigious Modern Plastic Award 2024 for the Innovative Finished Product category. This esteemed recognition underscores our unwavering commitment to delivering advanced technology and cutting-edge solutions that meet the evolving needs of the industry.
Innovative Solutions for the Rain Harvesting
Aqua Star has been consistently at the forefront of innovation for one decade, developing a wide range of rainwater management gutter solutions to enhance operational efficiency and product quality. Our award-winning uPVC rain gutters exemplify our dedication to incorporating the latest technology to ensure optimal performance and sustainability. These products are engineered to provide superior durability and reliability, setting new standards in the market.
State-of-the-Art Manufacturing Facility with ISO standard
Our state-of-the-art manufacturing facility has the latest machinery and technology, spanning over 100,000 square feet. This facility allows us to produce high-quality uPVC rain gutters that meet international standards. The facility features dedicated assembly areas and integrated systems to ensure seamless production processes and stringent quality control by having our own laboratory. Our advanced manufacturing capabilities enable us to deliver products that consistently meet the exacting demands of our customers.
Customer-Centric Approach
Understanding and addressing customer needs is paramount at Aqua Star. We offer a variety of gutter sizes to cater to diverse customer requirements
Corrugated Design Series
T square Design Series
6 inch(160 mm) Rain gutter
5 inch(140 mm) Rain gutter
8 inch(220 mm) Rain gutter
7 inch(170 mm) Rain gutter
12 inch (320 mm) Rain gutter
18 inch(450 mm) Rain gutter
We offer a variety of gutter sizes to cater to diverse customer requirements, including 6-inch, 8-inch, and 12-inch sizes in a corrugated design, as well as 5-inch and 7-inch sizes in a square design. This versatility ensures that our products are suitable for residential and commercial applications. We collaborate closely with clients to comprehend their unique challenges and provide tailored solutions. This customer-centric approach ensures that our products are innovative but also practical and effective in real-world applications. Our comprehensive after-sales support and training programs further reinforce our commitment to customer satisfaction. By offering ongoing technical assistance and ensuring that clients are well-versed in the operation and maintenance of their products
Unmatched Reliability
Aqua Star’s rain gutters are renowned for their unmatched reliability and durability. Our products undergo rigorous testing to ensure they can withstand various environmental conditions, providing our customers with peace of mind and long-lasting protection for their properties. Our commitment to reliability and customer satisfaction sets us apart in the industry.
A Legacy of Excellence
With over 30 years of industry experience as part of the Ponnore Group, Aqua Star has built a legacy of excellence and quality. Our experienced engineers and technicians are at the forefront of innovation, continuously exploring new technologies and methodologies to enhance our product offerings. Our patented products have earned us numerous accolades and a reputation as a trusted partner for customers countrywide.
Future Prospects
Receiving the Modern Plastic Award 2024 is a significant milestone for Aqua Star. This recognition validates our entire team’s hard work, creativity, and vision. It also catalyzes future innovation and growth. Looking ahead, we are committed to continuing our technological advancement and sustainability journey. We plan to invest further in research and development to introduce groundbreaking solutions that will shape the future of rainwater management. Additionally, we aim to expand our footprint by entering new markets and forging strategic partnerships.
Conclusion
Mr. Seejo Ponnore’s recognition with the Modern Plastic Award 2024 is a significant milestone for Aqua Star, underscoring the company’s commitment to innovation, quality, and customer satisfaction. Aqua Star continues to lead the way in the plastics processing industry, delivering products that set new standards for performance and reliability. As Aqua Star looks to the future, it remains dedicated to providing innovative solutions that meet the needs of its customers and contribute to a more sustainable world.
Please visit [www.aquarain.in] or contact [9446001212] for more information.
YUNICO® provides barrier properties against water, water vapor, and oil, among other things. Whether for drinking cups, stand-up pouches, or pizza boxes, the barrier protects the contents and packaging from external influences throughout the entire shelf life, helping to maintain quality.
Hot Mold Engineering seems to offer a wide range of services. Could you elaborate on the key services the company provides, including product design, mould processing, and mold flow analysis?
